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BENDIX
TU-FLO 400-500-1000 AIR COMPRESSOR
manual
Models:
TU-FLO 400-500-1000 AIR COMPRESSOR
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40 pages
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Install
Connecting ROD Assemblies
Maintenance
Symptom Number
Assembly
Cleaning
Discontinue using this test
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Contents
SD-01-326
General
Description
Operation
Intake and Compression Loaded
Compressor & the AIR Brake System
Polyurethane Sponge Strainer Fig
Preventive Maintenance
Cooling
DRY Element Pleated Paper AIR Strainer FIG
Removing and Installing
Installation ENGINE-LUBRICATED Types
AIR Leakage Tests
Connecting ROD Assemblies
Disassembly
Removing and Disassembly
Crankcase Base Plate or Adapter
Crankcase Fig
TU-FLO400 AIR Compressor Vertical Mount Engine Lubricated
Cleaning
Inspection of Parts
Cylinder Bores
Crankcase and END Covers
Inlet Valves and Seats
Pistons
Repairs
Installing Crankshaft
Assembly
Installing Cylinder Block
Pistons and Connecting Rods
Baseplate
Page
Tabulated Data
Installation
Scheduled Maintenance
Symptom Number
Test Procedures
Maintenance & Usage Guidelines
Introduction to the Air Brake Charging System
Low Air Use
High Air Use
Oil Test Card Not a valid test Results
Symptom What it may indicate What you should do
Discontinue using this test
Oil on the Outside of the Compressor
Oil at air dryer purge/exhaust or surrounding area
Oil in Supply or Service Reservoir air dryer installed
Maintenance
Oil in Supply
Insufficient coolant flow
Oil in Supply or Service Reservoir
Charge aftercooler Air brake
Oil in ping tank
Or compressor dis
Charging system
Air brake charging system seems slow to build pressure
Releases air Compressor builds too much air
Air dryer Safety valve releases air
Time
Leaks coolant Coolant line fittings
Noisy
Action
Test 2 Air Brake System and Accessory Leakage
Test 1 Excessive Oil Leakage at Head Gasket
Test 6 Compressor Unloader Leakage
Test 4 Governor Malfunction
Test 5 Governor Control Line
Page
Bendix Air System Inspection Cup Basic Test Information
Appendix a Information about the Basic Test Kit Bendix P/N
Step a Select one
Checklist for Technician
Step B Measure the Charging System Contents
Is found
Step D Air Brake System Leakage Test
Technical Bulletin
Typical P&D, School Bus and Line Haul
System Leakage
Thawing Frozen Air Lines
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Contents