Installation

EQUIPMENT OPERATION HAZARD

OAT sensor must be field installed. See Accessory Installation for more details.

EQUIPMENT OPERATION HAZARD

This Infinity TM unit is designed for use with an Infinity User Interface.

NOTE: Read the entire instruction manual before starting the installation.

 

 

 

TABLE

OF CONTENTS

 

 

 

 

 

 

 

PAGE

SAFETY

CONSIDERATIONS

2

INTRODUCTION

...................................

2

RECEIVING

AND INSTALLATION

2-12

Check Equipment

2

Identify

Unit

....................................

2

Inspect

Shipment

2

Provide Unit

Support

...............................

2

Roof Curb

......................................

 

2

Slab Mount

 

2

Ground

Mount

2

Provide Clearances

7

Rig and Place Unit

7

Inspection

......................................

 

8

Introduction

 

8

Use of Rigging

Bracket

8

Select and Install

Ductwork

8

Converting Horizontal Discharge Units to Downflow

 

(Vertical) Discharge

Units

9

Provide for Condensate

Disposal

10

Install

Flue Hood

..................................

10

Install

Gas Piping

10

Install

Electrical

Connections

11

High-Voltage

Connections

11

Routing Power Leads Into Unit

12

Connecting

Ground Lead to Ground Screw

12

Routing

Control Power Wires

12

Accessory

Installation

12

Special

Procedures for 208-v Operation

12

PRE-START-UP

...................................

15

START-UP

.....................................

 

 

15-26

Unit Start-Up and Troubleshooting

15

Sequence

of Operation

..........................

20-24

Check for Refrigerant Leaks

25

Start-Up Adjustments

..............................

25

Checking

Cooling and Heating Control Operation

25

Checking

and Adjusting Refrigerant Charge

25

®

Turn to the Expertg

Instructions

 

 

 

 

 

 

A05307

 

 

 

 

Fig. 1 - Unit 48XL

 

 

Refrigerant

Charge

..............................

 

26

No Charge

.....................................

 

26

Low

Charge Cooling

 

26

To Use Cooling Charging Charts

 

26

Non-Communicating Emergency Cooling/Heating Mode .. 26

MAINTENANCE

................................

28-30

Air Filter

........................................

 

 

28

Indoor Fan and Motor

 

28

Inducer

Blower

 

28

Limit Switch

.....................................

 

28

Burner

Ignition

 

28

Main Burners

....................................

 

28

Inducer

Pressure Switch

 

28

Outdoor

Coil, Indoor

Coil, and Condensate Drain Pan

.....

29

Outdoor

Fan

.....................................

 

29

Electrical Controls and Wiring

 

29

Refrigerant

Circuit

 

29

Indoor Airflow

 

29

Pressure

Switches

 

29

Loss-of-ChargeSwitch

 

28

High-Pressure

Switches

 

29

Copeland

Scroll Compressor (Puron cR)Refrigerant)

30

Refrigerant

System

 

30

Refrigerant

....................................

 

30

Compressor

Oil

 

30

Servicing Systems

on Roofs with Synthetic Materials

....

30

Liquid-Line

Filter

Drier

 

30

Puron (R-410A) Refrigerant Charging

 

30

TROUBLESHOOTING

...........................

30-31

FINAL CHECKS

 

32

CARE AND MAINTENANCE

 

32

START-UP

CHECKLIST

 

36

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Carrier 48XL installation instructions Installation