Table 8 — Approximate Fluid Volume (L)
per 30 M of Pipe
PIPE | DIAMETER (in.) [mm] | VOLUME (gal.) [L] | ||
Copper | 1 | [25.4] | 4.1 | [15.5] |
| 1.25 [31.8] | 6.4 | [24.2] | |
| 1.5 [38.1] | 9.2 | [34.8] | |
Rubber Hose | 1 | [25.4] | 3.9 | [14.8] |
Polyethylene | 3/4 IPS SDR11 | 2.8 | [10.6] | |
| 1 | IPS SDR11 | 4.5 | [17.0] |
| 11/4 IPS SDR11 | 8.0 | [30.8] | |
| 1/2 IPS SDR11 | 10.9 | [41.3] | |
| 2 | IPS SDR11 | 18.0 | [68.1] |
| 11/4 IPS SCH40 | 8.3 | [31.4] | |
| 11/2 IPS SCH40 | 10.9 | [41.3] | |
| 2 | IPS SCH40 | 17.0 | [64.4] |
LEGEND
IPS — Internal Pipe Size
SCH — Schedule
SDR — Standard Dimensional Ratio
NOTE: Volume of heat exchanger is approximately 1.0 gallon (3.78 liters).
Table 9 — Antifreeze Percentages by Volume
| MINIMUM TEMPERATURE FOR FREEZE | ||||
ANTIFREEZE |
| PROTECTION (C) |
| ||
| |||||
Methanol (%) | 25 | 21 | 16 | 10 | |
100% USP Food Grade | 38 | 30 | 22 | 15 | |
Propylene Glycol (%) | |||||
|
|
|
| ||
Ethanol (%) | 29 | 25 | 20 | 14 |
Cooling Tower/Boiler Systems — These systems typically use a common loop maintained at 15.6 to 32.2 C. The use of a closed circuit evaporative cooling tower with a second- ary heat exchanger between the tower and the water loop is rec- ommended. If an open type cooling tower is used continuously, chemical treatment and filtering will be necessary.
Ground Coupled, Closed Loop and Plateframe Heat Exchanger Well Systems — These systems al- low water temperatures from
OPERATION
Power Up Mode — The unit will not operate until all the inputs, terminals and safety controls are checked for normal operation.
NOTE: The compressor will have a
Units with Aquazone™ Complete C Control
NOTE: On all subsequent compressor calls the random start delay is omitted.
HEATING STAGE 2 — To enter Stage 2 mode, terminal W is active (Y is already active). Also, the G terminal must be active or the W terminal is disregarded.
Units with Aquazone Deluxe D Control
STANDBY — The compressor will be off. The reversing valve (RV) relays will be on if inputs are present.
HEATING STAGE 1 — In Heating Stage 1 mode, the fan en- able and compressor relays are turned on immediately. Once the demand is removed, the relays are turned off and the con- trol reverts to standby mode. If there is a master/slave or dual compressor application, all compressor relays and related func- tions will operate per their associated DIP switch 2 setting on S1.
HEATING STAGE 2 — In Heating Stage 2 mode, the com- pressor relays remain on. The control reverts to Heating Stage 1 mode once demand is removed. If there is a master/slave or dual compressor application, all compressor relays and related functions will operate per their associated DIP switch 2 setting on S1.
COOLING STAGE 1 — In Cooling Stage 1 mode, the com- pressor and RV relays are turned on immediately. If configured as stage 2 (DIP switch set to OFF) then the compressor and fan will not turn on until there is a stage 2 demand. The compressor relays are turned off immediately when the Cooling Stage 1 de- mand is removed. The control reverts to standby mode. The RV relay remains on until there is a heating demand. If there is a master/slave or dual compressor application, all compressor relays and related functions will track with their associated DIP switch 2 on S1.
COOLING STAGE 2 — In Cooling Stage 2 mode, the com- pressor and RV relays remain on. The control reverts to Cool- ing Stage 1 mode once the demand is removed. If there is a master/slave or dual compressor application, all compressor re- lays and related functions will track with their associated DIP switch 2 on S1.
NIGHT LOW LIMIT (NLL) STAGED HEATING — In NLL staged heating mode, the override (OVR) input becomes active and is recognized as a call for heating and the control will immediately go into a Heating Stage 1 mode. With an additional 30 minutes of NLL demand, the control will go into Heating Stage 2 mode. With another additional 30 minutes of NLL demand, the control will go into Heating Stage 3 mode.
SYSTEM TEST
System testing provides the ability to check the control operation. The control enters a
STANDBY — The Y and W terminals are not active in Stand- by mode, however the O and G terminals may be active, de- pending on the application. The compressor will be off.
COOLING — The Y and O terminals are active in Cooling mode. After power up, the first call to the compressor will initi- ate a 5 to 80 second random start delay and a
NOTE: On all subsequent compressor calls the random start delay is omitted.
BR BRG | CCG | CC | |
C | Off | On | |
Test | |||
|
| ||
R |
|
| |
JW3 | FP1 |
|
TEST
MODE
CPINS
R
HEATING STAGE 1 — Terminal Y is active in heating Stage 1. After power up, the first call to the compressor will initiate a 5 to 80 second random start delay and a
Fig. 11 — Test Mode Pins Location
Test Mode — Enter the Test mode on Complete C or Deluxe D controls by momentarily shorting the test terminals. The Complete C or Deluxe D control will enter a
16