Coat of Slag Over Weld
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PARTIALLY CHIPPED AWAY TO SHOW WELD
Slag is a necessary part of a flux- core wire weld. It shields the weld from impurities. Clean off the slag with the Chipping Hammer and Wire Brush after welding.
Porosity
Small cavities or holes in the bead.
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POSSIBLE CAUSES AND SOLUTIONS
1.Dirty workpiece or welding wire: Clean workpiece down to bare metal. Make certain that wire is clean and free from oil, coatings, and other residues.
2.Inconsistent welding speed: Maintain steady weld speed.
3.Stickout too long:
Reduce stickout.
Crooked/Wavy Bead
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POSSIBLE CAUSES AND SOLUTIONS
1.Inaccurate welding:
Use two hands or rest hand on steady surface.
2.Inconsistent welding speed: Maintain steady weld speed.
3.Stickout too long:
Reduce stickout.
Excessive Spatter
Fine spatter is normal.
Spatter that is grainy and large is a problem.
TOP
VIEW
POSSIBLE CAUSES AND SOLUTIONS
1.Dirty workpiece or welding wire: Clean workpiece down to bare metal. Make certain that wire is clean and free from oil, coatings, and other residues.
2.Wire feeding too fast:
Reduce wire feed speed.
3.Stickout too long:
Reduce stickout.
Burn-Through
Base material melts away, leaving a hole in the weld.
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POSSIBLE CAUSES AND SOLUTIONS
1.Workpiece overheating:
Reduce current and/or wire feed speed.
2.Welding speed too slow: Increase welding speed and ensure that welding speed is kept steady.
3.Excessive material at weld:
Reduce wire feed speed.
SAFETY
SETUP
BASIC WELDING
WELDING TIPS
MAINTENANCE
SKU 68887 | For technical questions, please call | Page 21 |
