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Cisco Systems 2654T6, STEV SRT-M-66 Repackaging the Replaced Router Chassis

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Appendix A Repackaging the Router

Repackaging the Replaced Router Chassis

A-24

Cisco XR 12416 Router Chassis Installation Guide

OL-xxxxx-xx

Step 7 To fasten the two U-shaped side panels together, use Figure A-1 on page A-4 as a

reference and follow these steps.

a. Starting at one of the top holes on one narrow side panel, align the holes in

the inner and outer corrugated panels.

b. Open a plastic locking clip by pulling the wedge block out of the clip.

c. Insert the clip into the hole, then pivot the wedge block into the opening on

the body of the clip and push firmly until it snaps into place, spreading the

butterfly tabs and locking the inner and out side panels together.

d. Repeat steps a. and c. for the remaining holes on the narrow side panel.

e. Repeat steps a. through d. for the opposite narrow side panel.

Step 8 Set the corrugated top cap on top of the container side panels and push it down.

Step 9 Use a strapping machine to wrap two straps end-to-end and two straps side-to-side

over the top of the shipping container to secure it to the pallet.

Your router is now repackaged and ready to be transported. Use a forklift or pallet

jack to move the repackaged router.

Repackaging the Replaced Router Chassis

This section describes how to repackage a defective chassis to return it to the

factory.

Note Because the packaging scheme for a bare chassis is very similar to the packaging

scheme for a fully-equipped router, the process for repackaging a bare chassis is

very similar to the process of packaging a fully-equipped router.

Contents

Main APPENDIX A Repackaging the Router Introduction Repackaging the Routers The Router Shipping Package Page Page Page Tools and Equipment Safety Recommendations Removing the Router from the Rack Powering Down the Router Removing the Front Covers Disconnecting RP Cables Disconnecting Alarm Card Cables Disconnecting Power Cables from the Power Shelf Removing Components from the Chassis to Reduce Weight Removing Power Modules Removing the Blower Modules Removing the Cards from the Chassis Card Cages Detaching the Supplemental Bonding and Grounding Connection Removing the Router from the Equipment Rack Cisco XR 12416 Router Chassis Installation Guide Figure A-3 Preparing the Scissor-Jack Platform AUX Warning Step 4 Position one person in front of the router to support and guide it while the second CONSOLE Page Cisco XR 12416 Router Chassis Installation Guide Figure A-5 Installing the Chassis Anchor Clips AUX Step 6 With one person positioned on the side of the router to prevent it from tipping, use CONSOLE Front of chassis open space with a solid floor, where the chassis can be repackaged for shipping. CONSOLE Front of chassis Scissor-jack platform Chassis anchor clip and bolt (2 on each side) Installing the Router on the Shipping Pallet AUX Pallet front bar Top view of pallet parts Figure A-7 shows how to install the router and scissor-jack platform on the shipping pallet. Page Page Reinstalling Components in the Router Reinstalling the Cards in the Upper and Lower Card Cages Reinstalling the Cards in the Switch Fabric Card Cage Replacing the Blower Modules Reinstalling the Power Modules Repackaging the Router Accessories Repackaging the Rack-Mounting Platform Repackaging the Vertical Cable-Management Troughs Repackaging the Center-Mount Rack-Mounting Brackets Repackaging the Miscellaneous Accessories Reassembling the Accessories Package Completing the Repackaging Repackaging the Replaced Router Chassis The Router Replacement Chassis Shipping Container Tools and Equipment Safety Recommendations Reinstalling the Replaced Chassis on the Shipping Pallet