ASSEMBLY STEP 2

Fasten the Rail to the Motor Unit

Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown.

Tighten securely with a 1/4"-20 lock nut. Do NOT overtighten.

Remove the two bolts from the top of the motor unit.

Place the "U" bracket, flat side down onto the motor unit and align the bracket hole with the bolt holes. Fasten with the previously removed bolts.

Align the rail assembly with the top of the motor unit. Slide the rail end onto the "U" bracket, all the

way to the stops that protrude on the top and sides of the bracket.

Attach spreader to the motor unit with two screws.

HARDWARE SHOWN ACTUAL

SIZE

 

©

 

Lock Nut

Bolt 1/4"-20x1-3/4

1/4"-20

To avoid SERIOUSdamage to garagedoor opener, use ONLYthose bolts/fasteners mounted in the top of the opener.

Hex Screws _==_o

8-32x7/16"11I"

I I

I i

I _ Chain

Spreader

Bolts -

Motor Unit _Sprecket

"U" Bracket

Bolt

Cover

SLIDE RAIL TO STOPS

ON TOP AND SIDES

OF BRACKET

Lock Nut

ASSEMBLY STEP 3

Install the Idler Pulley

Chain and Cable

Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 5.

Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation.

Place the idler pulley into the window as shown.

Insert the idler bolt from the top through the rail

and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is

compressed.

Rotate the pulley to be sure it spins freely.

Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.

HARDWARE SHOWN

 

Trolley

 

 

 

 

 

 

 

Bolt

 

 

 

Grease

 

 

 

 

Inside Pulley

 

 

 

Idler

 

Lock

 

 

 

Stop HOl,

Washer

 

 

 

 

 

Pulley

 

3/8"

 

 

Trolley

I_1

Nut 3/8"

Cable Link

/

 

I

Lock

_ut

Idler Pulley

ACTUAL SIZE

Idler Bolt

Bolt 1/4"-20xl-3/4

Lock Nut 1/4"-20

Nut 3/8"

Lock Washer 3/8"

9

Page 9
Image 9
Craftsman 139.5391 owner manual Install the Idler Pulley, Fasten the Rail to the Motor Unit