TABLE OF CONTENTS

 

SECTION 1. GENERAL INFORMATION

4

SECTION 2. BEFORE INSTALLATION

4

SECTION 3. FRONT FRAME BREAKER CONVERSION

 

Relocating and Remounting the W and X Relays

5

Installing the Flux Shifter Assembly

6

Breakers with EC or Power Sensor Trip Systems

6

Breakers with a Side Bracket

7

AKU-50 Breakers Only

7

Breakers with ECS or SST Trip Systems

8

Installing the Trip Paddle

8

Adjusting the Flux Shifter

8

Installing the Trip Unit Mounting Bracket

9

EC or Power Sensor Trip System

9

ECS or SST Trip System

9

SECTION 4. BACK FRAME CONVERSION

 

Crossbar Modification

11

Removing the Existing Trip Devices

12

AK-50 & AKS-50 Breakers with EC or Power Sensor Trip Systems

12

AK-50 & AKS-50 Breakers with SST Trip Systems

12

AK-75 & AK-100 Breakers with EC or Power Sensor Trip Systems

12

AK-75 & AK-100 Breakers with SST Trip Systems

12

Installing the Phase Sensors

13

AK-50 & AKS-50 Breakers

13

AK-75 & AK-100 Breakers

14

SECTION 5. INSTALLING THE TRIP UNIT

 

Configuring the Trip Unit

15

SECTION 6 FOUR-WIRE GROUND FAULT OPTION

 

Installing the Fourth-Wire Disconnect

16

AK-50 & AKS-50 Stationary Breakers

16

AK-50 & AKS-50 Draw-Out Breakers

17

AK-75 & AK-100 Draw-Out Breakers

17

Installing the Neutral Sensor

19

SECTION 7. EQUIPMENT CONVERSION

 

Installing Mounting Brackets

21

SECTION 8. TESTING AND TROUBLE-SHOOTING

 

Testing

23

Trouble-Shooting

23

Nuisance Tripping on Ground Fault-Equipped Breakers

23

APPENDIX – DRILL TEMPLATES

 

Appendix 1. Drill Template for Flux Shifter Mounting

27

Appendix 2. Drill Template for Trip Unit Mounting

29

Appendix 3. Drill Template for Flux Shifter Mounting

29

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GE AK-50 installation instructions Table of Contents