ZPF75 Custom Panel Kit

3/4" Thick Custom Door Panel

Step 2

Remove

Existing

Metal Door

• Open the door fully.

Caution: One person should hold the door while the other backs out screws to prevent the metal door from falling.

Remove 6 screws on the inside of the frame. Retain screws.

Remove the 2 screws with o-rings located in the bottom center of the door. Retain screws and o-rings.

Remove the door.

Remove insulation and foam inserts, discard metal door.

2 “O” Rings

2 Foam

Inserts

Step 3

Install Door

Center Bracket

Install new center door bracket onto door using screws “Z”.

Place insulation around support bracket.

Screw Z

Support Bracket

2- Depressions

Flat Face

Metal Integrated Door

Step 4

Assemble

Custom

Panel

Lay custom panel on a flat surface, appear- ance side down.

Place the new metal door panel onto the back of the custom door panel. Align sides and top edges.

Drill 1/8” pilot holes, 3/8” deep, through the metal panel and into the custom panel, 3 each side.

Secure custom panel to metal door with 3 screws “X” on each side.

Drill 1/4” pilot holes through the top return flange, approximately 1/4” deep.

Drill 1/8" Holes

(3 Each Side)

Screw X

Drill 1/4"

Custom Panel

Holes

 

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GE ZBD5900, ZBD5700, ZBD5600 Step Remove Existing Metal Door, Step Install Door Center Bracket, Step Assemble Custom Panel

ZBD5900, ZBD5600, ZBD5700 specifications

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