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Goodman Mfg RT6100004R13 manual Service Instructions, Split System Air Conditioners

Models: RT6100004R13

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Service Instructions

Split System Air Conditioners,

Split System Heat Pumps

with R-22 Refrigerant

Blowers, Coils, & Accessories

This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person.

RT6100004r13 May 2009

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Goodman Mfg RT6100004R13 manual Service Instructions, Split System Air Conditioners, Blowers, Coils, & Accessories

Contents

Blowers, Coils, & Accessories Service InstructionsSplit System Air Conditioners Split System Heat Pumps with R-22RefrigerantIMPORTANT INFORMATION TABLE OF CONTENTSIMPORTANT NOTICES FOR CONSUMERS AND SERVICERS IMPORTANT INFORMATION SAFE REFRIGERANT HANDLINGSplit System Air Conditioners R-22 PRODUCT IDENTIFICATIONPRODUCT IDENTIFICATION Split System Air Conditioners R-22Split System Air Conditioners R-22 Split System Air Conditioners R-22PRODUCT IDENTIFICATION Split System Heat Pumps R-22Split System Heat Pumps R-22 PRODUCT IDENTIFICATIONSplit System Heat Pumps R-22 ASH130**1AASingle Piece Air Handlers PRODUCT IDENTIFICATIONModel # DescriptionPRODUCT IDENTIFICATION Single Piece Air HandlersEvaporator Coils MBR/MBE Air HandlersPRODUCT IDENTIFICATION Page PRODUCT IDENTIFICATION PRODUCT IDENTIFICATION THIS NOMENCLATURE IS TO BE USED TRHOUGH JULY3642 THIS NOMENCLATURE IS TO BE USED AFTER JULY 3642PRODUCT IDENTIFICATION PRODUCT IDENTIFICATION 1824Installed on indoor coil ACCESSORIESModel ACCESSORIESOT/EHR18-60 OUTDOORTHERMOSTAT& EMERGENCYHEATRELAY EXPANSION VALVE KITSACCESSORIES a field installed access fittingASC01A ANTI-SHORT-CYCLECONTROLKIT FSK01AACCESSORIES HKR SERIES ELECTRIC HEAT KITS COIL ACCESSORIESELECTRICHEATKITAPPLICATIONS MBR & MBECONDENSING UNIT PRODUCT DESIGNCOILS AND BLOWER COILS Suction and Liquid Line ConnectionsPRODUCT DESIGN The coils are designed for upflow, counterflow or horizontal application, using two-speeddirect drive motors on the CACF/CAPF/CHPX models and BPM Brushless Permanent Magnet or ECM motors on the MBE modelsHEATING SYSTEM OPERATIONCOOLING COOLING CYCLEHEATING CYCLE COOLING CYCLESYSTEM OPERATION EXPANSION VALVE/CHECK VALVE ASSEMBLY EXPANSION VALVE/CHECK VALVE ASSEMBLYRESTRICTOR ORIFICE ASSEMBLY RESTRICTOR ORIFICE ASSEMBLYSYSTEM OPERATION COOLING CYCLE - CONDENSING UNITIndoor Coil Outdoor Coil Thermostatic Expansion ValveSYSTEM OPERATION AFE18-60ACONTROL BOARDDESCRIPTION HIGH VOLTAGETROUBLESHOOTING CHART SERVICING TABLE OF CONTENTS S-3CHECKING THERMOSTAT, WIRING, AND ANTICIPATOR S-2CHECKING WIRINGS-3ATHERMOSTAT AND WIRING SERVICINGS-3CHEATING ANTICIPATOR S-3BCOOLING ANTICIPATORSERVICING ResistanceHeatersS-4CHECKING TRANSFORMER AND CONTROL CIRCUIT S-6CHECKING TIME DELAY RELAYS-5CHECKING CYCLE PROTECTOR TESTING COIL CIRCUITS-8CHECKING CONTACTOR CONTACTS S-7CHECKING CONTACTOR AND/OR RELAYSS-9CHECKING FAN RELAY CONTACTS Disconnect Electrical Power SupplySERVICING S-10COPELAND COMFORT ALERT DIAGNOSTICSApplies to ASC13 & ASH13 SERVICING DIAGNOSTICS TABLES-15CHECKING CAPACITOR S-11CHECKING LOSS OF CHARGE PROTECTORS-15ARESISTANCE CHECK HARD START KIT WIRINGS-16BCHECKING FAN AND BLOWER MOTOR ECM MOTORS S-15BCAPACITANCE CHECKTESTING CAPACITANCE SERVICINGS-16CCHECKING ECM MOTOR WINDINGS S-16DECM CFM ADJUSTMENTSSERVICING 3Gnd 4AC Line Connection 5AC Line ConnectionSymptom CHART CONTINUED ON NEXT PAGEFault Descriptions Possible CausesSymptom CHART CONTINUED FROM PREVIOUS PAGEFault Descriptions SERVICINGC FM SERVICINGS w itc h S w itc hLow Voltage Connections 1/4” High Voltage Connections 3/16S-16ECHECKING GE X13TM MOTORS S-17CHECKING COMPRESSORS-17DOPERATION TEST S-17BGROUND TESTTESTING COMPRESSOR WINDINGS SERVICINGS-24TESTING DEFROST CONTROL S-18TESTING CRANKCASE HEATER OPTIONAL ITEMS-25TESTING DEFROST THERMOSTAT S-21CHECKING REVERSING VALVE AND SOLENOIDAR*F & MBR WITH SINGLE STAGE CONDENSERS SEQUENCE OF OPERATIONAR*F & MBR WITH SINGLE STAGE HEAT PUMPS SERVICINGAEP* & MBE ELECTRONIC BLOWER TIME DELAY RELAY S-41AEP* & MBE WITH SINGLE STAGE CON DENSERSSERVICING SEQUENCE OF OPERATIONSERVICING S-41AAEP* & MBE WITH SINGLE STAGE HEAT PUMPS1.0Cooling Operation 2.0Heating OperationSERVICING S-60ELECTRIC HEATER OPTIONAL ITEM4.0 Heating Operation 5.0 Defrost OperationSERVICING S-61ACHECKING HEATER LIMIT CONTROLSFORMULAS DANGER S-101LEAK TESTING NITROGEN OR NITROGEN-TRACEDS-62CHECKING HEATER ELEMENTS S-100REFRIGERATION REPAIR PRACTICES-103CHARGING S-102EVACUATIONSERVICING EVACUATIONSERVICING S-104CHECKING COMPRESSOR EFFICIENCYSYSTEM SUPERHEAT SERVICING S-105BTHERMOSTATIC EXPANSION VALVES-107UNDERFEEDING S-106OVERFEEDINGS-108SUPERHEAT SUPERHEAT ADJUSTMENTS-110CHECKING EXPANSION VALVE OPERATION S-109CHECKING SUBCOOLINGSERVICING S-112CHECKING RESTRICTED LIQUID LINE S-113OVERCHARGE OF REFRIGERANTS-114 NON-CONDENSABLES S-115COMPRESSOR BURNOUTSERVICING S-120REFRIGERANT PIPINGSERVICING Installation RequirementsSERVICING S-122REVERSING VALVE REPLACEMENTSystem Charging NO ADDITIONAL COMPRESSOR OIL IS NEEDED FORS-204COIL STATIC PRESSURE DROP S-203AIR HANDLER EXTERNAL STATICSERVICING TOTAL EXTERNAL STATICALL FUEL SYSTEM AFE18-60ACONTROL BOARD ACCESSORIES WIRING DIAGRAMSALL FUEL SYSTEM CONTROL BOARD - AFE18-60A OT/EHR18-60 10kw and Below, One Stage Electric Heat15kw and Above, Two Stage Electric Heat ACCESSORIES WIRING DIAGRAMSOT/EHR18-60#2 OT/EHR18-60#1ACCESSORIES WIRING DIAGRAMS EBTDR ACCESSORIES WIRING DIAGRAMSXFMR-R ACCESSORIES WIRING DIAGRAMSXFMR-C SPEEDUPTypical Wiring Schematic AEPF with Electric Heat ACCESSORIES WIRING DIAGRAMSThis wiring diagram is for reference only ACCESSORIES WIRING DIAGRAMSNot all wiring is as shown above HKR Heat KitEBTDR ACCESSORIES WIRING DIAGRAMSTypical Wiring Schematic ASPF****16B* with Electric Heat ACCESSORIES WIRING DIAGRAMS