Troubleshooting

 

 

 

 

Problem

 

What To Check

What To Do

(If check is OK, go to next check)

(When check is not OK, refer to this column)

 

 

 

 

 

 

 

 

Basic Electrical

1.

Electric supply. Meter must read

Reset building circuit breaker, replace building

See wiring diagram, page

 

100-130 VAC for 110-120 VAC

fuses. Try another outlet.

28

 

models and 210-255 VAC for 240

 

 

 

VAC models.

 

 

 

 

 

 

2.

Extension cord. Check extension

Replace extension cord.

 

 

cord continuity with volt meter.

 

 

 

 

 

 

3.

Sprayer power supply cord.

Replace power supply cord. See page 26,

 

 

Inspect for damage such as bro-

Power Cord Replacement.

 

 

ken insulation or wires.

 

 

 

 

 

 

4.

Fuse. Check replaceable fuse on

Replace fuse after completing motor inspection.

 

 

control board (next to ON/OFF

See page 22, Fuse Replacement.

 

 

switch).

 

 

 

 

 

 

5.

Motor leads are securely fas-

Replace loose terminals; crimp to leads. Be

 

 

tened and properly connected to

sure terminals are firmly connected.

 

 

control board.

Clean circuit board terminals. Securely recon-

 

 

 

 

 

 

nect leads.

 

 

 

 

 

6.

Motor thermal switch. Yellow

Replace motor. See page 27, Motor Replace-

 

 

motor leads must have continuity

ment.

 

 

through thermal switch.

 

 

 

 

 

 

7.

Brush cap missing or loose brush

Install brush cap or replace brushes if leads are

 

 

lead connections.

damaged. See page 19, Motor Brush

 

 

 

Replacement.

 

 

 

 

 

8.

Brush length which must be 1/4

Replace brushes. See page 19, Motor Brush

 

 

in. (6mm) minimum.

Replacement.

 

 

NOTE: Brushes do not wear at

 

 

 

the same rate on both sides of

 

 

 

motor. Check both brushes.

 

 

 

 

 

 

9.

Motor armature commutator for

Remove motor and have motor shop resurface

 

 

burn spots, gouges and extreme

commutator if possible. See page 27, Motor

 

 

roughness.

Replacement.

 

 

 

 

 

10.

Motor armature for shorts using

Replace motor. See page 27, Motor Replace-

 

 

armature tester (growler) or per-

ment.

 

 

form spin test, page 17.

 

 

 

 

 

 

11.

Pressure control not plugged in

Insert pressure control connector into control

 

 

to control board.

board.

 

 

 

 

310824D

11

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Graco Inc ti5639a, 309639, 309250, 310820, 310876, 310824D, 256481, 256391, ti9134b, ti6124a, ti6121a Power Cord Replacement