Contents
Stand
IMPORTANT SAFETY INSTRUCTIONS
For portable spray applications of architectural paints and coatings
Hi-Boy
Pressure Relief Procedure General Repair Information Troubleshooting
Contents
Manual Conventions Warnings Component Identification Installation
Displacement Pump Replacement Drive Housing Replacement Spin Test
Grounding Instructions
GROUNDING
FIRE AND EXPLOSION HAZARD
SKIN INJECTION HAZARD
PRESSURIZED ALUMINUM PARTS HAZARD
EQUIPMENT MISUSE HAZARD
ELECTRIC SHOCK HAZARD
BURN HAZARD
310824D
Component Identification
Component Identification
Never use an outlet that is not grounded or an adapter
Installation
The sprayer requires
Recommended extension cords for use with this sprayer
Pressure Relief Procedure
General Repair Information
Read Electric Shock Warning, page 3 and Burn Hazard Warning, page
placement Pump Replacement
Troubleshooting
Problem
Replacement
ment
Power Cord Replacement
See page 22, Fuse Replacement
Problem
cord. See page 7, Grounding and Electric
Pump Replacement
23, Pressure Control Assembly Replace
Requirements
Problem
14, Displacement Pump Replacement
Drive Housing Replacement
Replacement
1. Relieve pressure, page
Displacement Pump Replacement
Removal
Installation
Installation
Drive Housing Replacement
5. Install pump 9. Displacement Pump Replace- ment, page
Removal
Armature Short Circuit Test
Armature, Brushes, and Motor Wiring Open Circuit Test Continuity
Spin Test
Fan Replacement
Fan Replacement
Installation
Removal
Removal
Motor Brush Replacement
Installation
Removal
Control Board Replacement
Control Board Replacement
Installation
4. Replace 3 screws 30. Torque to 30-35 in-lbs 3.4-3.9 N.m
Installation
Fuse Replacement
Spare Fuse included n 110V and 120 models only
Fuse Replacement
Removal
Pressure Control Assembly Replacement
Installation
Removal
Manifold Replacement
Installation
ProStep
Removal
Drain Line Replacement
Installation
Removal
Power Cord Replacement
Installation
3. Remove drive housing, Drive Housing Replace- ment, page
Motor Replacement
2. Remove pump 9. Displacement Pump Replace- ment, page
6. Install pump 9. Displacement Pump Replace- ment, page
Wiring Diagram
Wiring Diagram
120V Model
from Motor 2 x Yellow Pressure Control Assembly
Technical Data
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN
Graco Standard Warranty
Graco Headquarters Minneapolis
Graco reserves the right to make changes at any time without notice