Contents
Hi-Boy
IMPORTANT SAFETY INSTRUCTIONS
For portable spray applications of architectural paints and coatings
Stand
Displacement Pump Replacement Drive Housing Replacement Spin Test
Contents
Manual Conventions Warnings Component Identification Installation
Pressure Relief Procedure General Repair Information Troubleshooting
GROUNDING
Grounding Instructions
SKIN INJECTION HAZARD
FIRE AND EXPLOSION HAZARD
BURN HAZARD
EQUIPMENT MISUSE HAZARD
ELECTRIC SHOCK HAZARD
PRESSURIZED ALUMINUM PARTS HAZARD
Component Identification
Component Identification
310824D
Recommended extension cords for use with this sprayer
Installation
The sprayer requires
Never use an outlet that is not grounded or an adapter
Pressure Relief Procedure
Read Electric Shock Warning, page 3 and Burn Hazard Warning, page
General Repair Information
Replacement
Troubleshooting
Problem
placement Pump Replacement
Problem
Power Cord Replacement
See page 22, Fuse Replacement
ment
Requirements
Pump Replacement
23, Pressure Control Assembly Replace
cord. See page 7, Grounding and Electric
Replacement
14, Displacement Pump Replacement
Drive Housing Replacement
Problem
Displacement Pump Replacement
Removal
1. Relieve pressure, page
Installation
Removal
Drive Housing Replacement
5. Install pump 9. Displacement Pump Replace- ment, page
Installation
Armature, Brushes, and Motor Wiring Open Circuit Test Continuity
Spin Test
Armature Short Circuit Test
Removal
Fan Replacement
Installation
Fan Replacement
Motor Brush Replacement
Installation
Removal
Control Board Replacement
Control Board Replacement
Removal
4. Replace 3 screws 30. Torque to 30-35 in-lbs 3.4-3.9 N.m
Installation
Fuse Replacement
Fuse Replacement
Spare Fuse included n 110V and 120 models only
Installation
Pressure Control Assembly Replacement
Installation
Removal
ProStep
Manifold Replacement
Installation
Removal
Drain Line Replacement
Installation
Removal
Power Cord Replacement
Installation
Removal
6. Install pump 9. Displacement Pump Replace- ment, page
Motor Replacement
2. Remove pump 9. Displacement Pump Replace- ment, page
3. Remove drive housing, Drive Housing Replace- ment, page
from Motor 2 x Yellow Pressure Control Assembly
Wiring Diagram
120V Model
Wiring Diagram
Technical Data
Graco reserves the right to make changes at any time without notice
Graco Standard Warranty
Graco Headquarters Minneapolis
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN