Important Update
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G9730 Control Panel Wiring
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G9730 Component Wiring
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G9731 Control Panel Wiring
Coolant Control Panel
G9731 Component Wiring
Pump Motor
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Order Hours a DAY
13 X 40 High Precision Toolroom Lathe
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Table of Contents
Service
Accessories Maintenance
Warranty and Returns
Parts
Machine Description
Manual Accuracy Contact Info
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Controls
Identification
Shipping Dimensions
Tailstock Info
Wood Crate
Headstock Info
Safety Instructions for Machinery
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Additional Safety for Lathes
Full-Load Current Rating
Availability
Circuit Information
Circuit Requirements for
Extension Cords
Grounding Instructions
Model
50 ft
To correct wiring that is out of phase
Correcting Phase Polarity G9731
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Unpacking
Needed for Setup
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Inventory Figures Qty
Inventory
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Cleanup
Basic steps for removing rust preventative
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Site Considerations
Lifting & Placing
To lift and place the lathe
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Bolting to Concrete Floors
Mounting
Cast Iron Foot Pads
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Assembly
Lubricating Lathe
Adding Cutting Brake Fluids
Connecting to Power
Power Connection Test Run
Disconnecting Power
Test run consists of verifying the follow- ing
MountingdcPage 31#
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Factory adjustments that should be verified
Recommended Adjustments
Spindle Break-In
To perform the spindle break-in
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Operation Overview
Controls Components
Control Panel
Headstock Controls
Carriage Controls
Quick Change Controls
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Tailstock Controls
Foot Brake
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Removing Chuck or Faceplate
Chuck & Faceplate Mounting
Tools NeededQty
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Installing & Adjusting Camlock Studs
Tool NeededQty
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Mounting Chuck or Faceplate
Changing Jaw Set
Jaw Chuck
Items NeededQty
To change the jaw set
To mount a workpiece in the 3-jaw chuck
Mounting Workpiece
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To mount a workpiece in the 4-jaw chuck
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Centers
Faceplate
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Live Centers
Dead Centers
Mounting Dead Center in Spindle
Removing Center From Spindle
Removing Center From Tailstock
Mounting Center in Tailstock
Mounting Workpiece Between Centers
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Using Quill
Installing Tooling
Tailstock
Positioning Tailstock
To install tailstock tooling
Offsetting Tailstock
Removing Tooling
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Tool Needed Qty
Aligning To Spindle Centerline
To offset the tailstock
To align the tailstock to the spindle center- line
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Steady Rest
To install and use the steady rest
Follow Rest
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Compound Rest
Carriage & Slide Locks
Tools Needed Qty
To set the compound rest at a certain angle
Installing Tool
Four-Way Tool Post
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center
Position Micrometer Carriage Stops
Top View
Side View
Manual Feed
To setup the carriage stops
Carriage Handwheel
Cross Slide Handwheel
Spindle Speed
Setting Spindle Speed
Determining Spindle Speed
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Example 1 Spindle Speed of 1320 RPM
Configuration Examples
Example 1 Spindle Speed of 175 RPM
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Power Feed
Power Feed Controls
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Setting Non-Threading Feed Rate
Example Power Feed Rate of 0.0046 in/rev
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To exchange change gears
Change Gears
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Setting Threading Controls
Threading
Example Inch Thread Pitch of 11 TPI
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Halfnut Lever
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Thread Dial
Thread Indicator Table
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Cutting Fluid System
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G9736-Taper Attachment for G9730 & G9731
G9611-Test Indicator
G9610-Test Indicator
G9612-Test Indicator
G7978-Rotary Phase Converter
Schedule
Cleaning/Protecting
Headstock
Lubrication
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Quick Change Gearbox
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To change the quick change gearbox oil
Apron
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To change the apron oil
Ball Oilers
Bedways
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Change Gears
Leadscrew & Feedrod
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Hazards
Cutting Fluid System Service
Adding Cutting Fluid
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Changing Cutting Fluid
To change the cutting fluid
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Adding Brake Fluid
Brake Fluid
To add brake fluid
Poison and Corrosive
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Changing Brake Fluid
To change the brake fluid
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Machine Storage
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Troubleshooting
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To adjust the saddle gib
Gib Adjustment
Cross Slide & Compound Rest Gibs
Saddle Gib
To adjust the cross slide handwheel end play
To adjust the carriage or tailstock handwheel end play
Handwheel End Play
Carriage & Tailstock Handwheel End Play
To adjust the compound rest backlash
Backlash Adjustment
Compound Rest
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Cross Slide
To adjust the cross slide backlash
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Feedrod Clutch Adjustment
Halfnut Adjustment
To adjust the halfnut
To adjust the clutch release point
Belt Service
To adjust or replace the V-belts
Brake Pads
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Replacing Brake Pads
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Bleeding Brake System
To bleed the air from the brake system
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To replace a broken shear pin
Shear Pin Replacement
Gap Insert Removal Installation
Gap Installation
Gap Removal
Bearing Preload
To adjust the spindle bearing preload
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Wiring Safety Instructions
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Wiring Overview
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Cutting Fluid
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Control Panel Spindle Direction Switch Cutting Fluid
Electrical cabinet and motor Wiring
Control panel wiring
Headstock Casing
Parts
Description
Headstock Gears
Compound Gear 20T/40T/30T
Headstock Controls
Gearbox Casing
Gearbox Gears
Gearbox Controls
Apron
Apron Gears
Thread Dial
Carriage
Slides
Tailstock Body
Bed Assembly
Terminal Block G9731
Cabinet Stand
Brake System
End Gears
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Electrical Cabinet Components
Description
Accessories
Machine Labels
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Order Hours a DAY