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Grizzly G97030 owner manual 13 X 40 High Precision Toolroom Lathe

Models: G97030

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MODEL G9730/G9731

13" X 40" HIGH PRECISION

TOOLROOM LATHE

OWNER'S MANUAL

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Grizzly G97030 owner manual 13 X 40 High Precision Toolroom Lathe

Contents

Important Update EjbeBdidg G9730 Control Panel Wiring$.,&BVcjVaJeYViZB\#HcXZ*$&& G9730 Component WiringGdci KZl+ + J& L J& L K J JhZ G9731 Control Panel Wiring$.,&BVcjVaJeYViZB\#HcXZ*$&& G9731 Component WiringCoolant Control Panel Pump MotorOrder Hours a DAY 13 X 40 High Precision Toolroom Lathe Ss ,EAD from Leadbased PAINTS Table of Contents Parts Accessories MaintenanceService Warranty and ReturnsGooan9dXjbZciVidcBVcV\Zg #D#7dm%+ Manual Accuracy Contact InfoMachine Description NdjgBVXcZControls IdentificationShipping Dimensions Tailstock Info Wood Crate Headstock Info DWhZgkc\ bVXcZgn id gZYjXZ iZ gh` d ZnZ Safety Instructions for MachineryLidji ZVgc\ egdiZXidc XVc XVjhZ eZgbVcZci ZVgc\adhh# ZghWZXdbZVYhigVXidc# Children & BYSTANDERS. @ZZe XaYgZcAdditional Safety for Lathes Circuit Requirements for AvailabilityFull-Load Current Rating Circuit Information50 ft Grounding InstructionsExtension Cords Model?jcXidc 7dm Correcting Phase Polarity G9731To correct wiring that is out of phase 9H8DCC8IA6I=GDBEDLG™ dg6hhZbWan/ HdeGV\h Needed for SetupUnpacking ™ dgAic\VcYBdkc\8dbWdLgZcXZh InventoryInventory Figures Qty BI9ZVY8ZciZghBasic steps for removing rust preventative Cleanup EjidchVZin\aVhhZh# Site Considerations To lift and place the lathe Lifting & PlacingIVahidX` AdX`AZkZg Aic\ NZ7dai EjhZZYDC$D @cdWc Ejaa=Vacji AZkZgJeAViZ GdY 7ZY HecYaZ 8dcigda GdY VhaajhigViZYc # Dg`ai Dg`h Aic\ HigVehDdiEVY MountingBolting to Concrete Floors Cast Iron Foot PadsLubricating Lathe AssemblyAdding Cutting Brake Fluids Test run consists of verifying the follow- ing Power Connection Test RunConnecting to Power Disconnecting PowerMountingdcPage 31# OFFhZZ #YdlcidhiVgihecYaZgdiVidc# 11. IjgciZbVhiZgedlZghliXON# 6iZg XdggZXic\ iZ lgc\! gZeZVih Steps 11-14# To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-In BdjcihiZiddac\!Va\chiliiZldg`eZXZ! Operation OverviewControl Panel Controls ComponentsHeadstock Controls Quick Change Controls Carriage ControlsEmergency Stop Button LZc egZhhZY! Foot Brake Tailstock ControlsAJ. Locking Set Screw LZci\iZcZY!`ZZeh 8VbGZaZVhZ 8Vb 9VijbAcZ AcZ Chuck & Faceplate MountingRemoving Chuck or Faceplate Tools NeededQtyTool NeededQty Installing & Adjusting Camlock StudsAdX`c\ 8VeHXgZl 9Zei BVg` hZZ # VYjhiZY#YVijbacZh!VhaajhigViZYc # 8VbGZaZVhZ8Vb 9VijbAcZ AcZ Mounting Chuck or FaceplateTo change the jaw set Jaw ChuckChanging Jaw Set Items NeededQtyTo mount a workpiece in the 3-jaw chuck Mounting WorkpieceBdjcic\dcVcDjihYZ9VbZiZg Bdjcic\cVcchYZ9VbZiZg To mount a workpiece in the 4-jaw chuckLdg`eZXZ 8ZciZgEdci IVeZgZY 8ZciZg HaZZkZ FaceplateCenters 8ZciZg 8VgWYZ IeeZYRemoving Center From Spindle Dead CentersLive Centers Mounting Dead Center in Spindle8VgWYZIeeZY 9ZVY8ZciZg Mounting Center in TailstockRemoving Center From Tailstock Mounting Workpiece Between CentersPositioning Tailstock Installing ToolingUsing Quill Tailstock9gi@ZnHadi Offsetting TailstockTo install tailstock tooling Removing ToolingTo align the tailstock to the spindle center- line Aligning To Spindle CenterlineTool Needed Qty To offset the tailstockDeZgVidg# chiVaaVXZciZgciZiVahidX`#Eajc\ZghdciZiVahidX`fjaa# HidX`# IZYhiVcXZdiZiVeZg\ZgIe 6YjhibZci To install and use the steady restSteady Rest Follow RestTo set the compound rest at a certain angle Carriage & Slide LocksCompound Rest Tools Needed QtyFour-Way Tool Post Installing ToolAligning Cutting Tool with Spindle Centerline Side View Position Micrometer Carriage StopsTo align the cutting tool with the tailstock center Top ViewCross Slide Handwheel To setup the carriage stopsManual Feed Carriage Handwheel9djWaZjhc\XVgWYZXjiic\idda Setting Spindle SpeedSpindle Speed Determining Spindle SpeedIZ aViZ h cdl hZi dg V hecYaZ heZZY d &,* GEB# Configuration ExamplesExample 1 Spindle Speed of 1320 RPM Example 1 Spindle Speed of 175 RPMPower Feed Controls Power FeedGZZgidFigures 77-78VcYiZdaadlc\YZhXge Example Power Feed Rate of 0.0046 in/rev Setting Non-Threading Feed RateIddi ZVgh 8Vc\ZZVg 7diidb EkdiHide Change GearsTo exchange change gears IdeThreading Setting Threading ControlsExample Inch Thread Pitch of 11 TPI =VacjiAZkZg ZZYDC$D@cdW Halfnut Lever HZi iZ fjX` XVc\Z `cdWh Vh hdlc c # HZaZXidc @cdW IEIgZVY9Va Thread Indicator TableThread Dial IgZVY9Va 8VeHXgZl 9VaZVgZmVbeaZc # IVWaZ IgZVY9Va IVWaZ IgZVY9VaCutting Fluid System ¸Ihh\ddYhij G9736-Taper Attachment for G9730 & G9731G7978-Rotary Phase Converter G9610-Test IndicatorG9611-Test Indicator G9612-Test IndicatorSchedule Cleaning/ProtectingAaEaj\ 9gVcEaj\ LubricationHeadstock =ZVYhidX` H\iaVhhTo change the quick change gearbox oil Quick Change Gearbox\iaVhh 9gVcEaj\ AaEaj\9gVcEaj\ \iaVhh ApronTo change the apron oil DaIneZ### BdWa9IA\idgHDfjkVaZci BedwaysBall Oilers 7ZYlVnhGZfjZcXn##### HZb6ccjVaandgLZcHlVeec\ Leadscrew & FeedrodChange Gears WVaadaZgh# AZVYhXgZlcY7jhc\ ZZYgdYcY7ZVgc\GZhZgkdg Ejbe Cutting Fluid System ServiceHazards Adding Cutting FluidTo change the cutting fluid Changing Cutting Fluid9H8DCC8IA6I=GDBEDLG Poison and Corrosive Brake FluidAdding Brake Fluid To add brake fluid7aZZYZg Eaj\ Changing Brake Fluid8Ve HXgZlh 7gVX`Zi =Zm7daih =nYgVjaXAcZ 8dccZXidc To change the brake fluid13. GZchiVaa iZ XVaeZg VcY WgVX`Zi dcid iZ gdidg# 7gV`ZajY GZhZgkdg AjWgXViZiZbVXcZVhdjiacZYciZajWg XVidchZXidc# Machine StorageHnbeidb EdhhWaZ8VjhZ EdhhWaZHdajidc Troubleshooting48# Ldg`eZXZh =ZVYhidX` VcY iVahidX` VgZ cdi Saddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest GibsCarriage & Tailstock Handwheel End Play To adjust the carriage or tailstock handwheel end playTo adjust the cross slide handwheel end play Handwheel End Play=VcYlZZaHZiHXgZl Igjhi7ZVgc\ GZiVcc\Cji HZiHXgZl Backlash AdjustmentTo adjust the compound rest backlash Compound RestAZVYhXgZlCji 6YjhibZci 8VeHXgZl To adjust the cross slide backlashCross Slide AZVYhXgZlCji 8VeHXgZlTo adjust the clutch release point Halfnut AdjustmentFeedrod Clutch Adjustment To adjust the halfnutTo adjust or replace the V-belts Belt ServiceBrake Pads Ehidc 8Ve =djhc\h HXgZlh CiZgbZYViZ EaViZ Replacing Brake Pads15. EZgdgbiZBleeding Brake SystemegdXZ 7gV`ZEVYhDGc\h BdYZa.,%$.,&B\#HcXZ.$%% 7gV`ZEVY Ehidc Edgi Iic\To bleed the air from the brake system Bleeding Brake System10. GZchiVaa iZ XVaeZg VcY WgVX`Zi dcid iZ gdidg# To replace a broken shear pin Shear Pin ReplacementGap Installation Gap Insert Removal InstallationGap Removal Bearing Preload To adjust the spindle bearing preloadmVbeaZdcigdYjXc\YZiZXiVWaZ HecYaZZcYeaVn# HecYaZ Cji $&+ Shock HAZARD. Ldg`c\dclgc\iVihXdc Wiring Safety InstructionsEdcZcih Wiring Overview IdEjbe Cutting Fluid + + J& L J& L K J Control Panel Spindle Direction Switch Cutting Fluid Electrical cabinet and motor Wiring Control panel wiringHeadstock Casing PartsDescription Headstock GearsCompound Gear 20T/40T/30T Headstock Controls Gearbox Casing Gearbox Gears Gearbox Controls Apron Apron Gears Thread Dial Carriage Slides Tailstock Body Bed Assembly Terminal Block G9731 Cabinet StandBrake System End Gears + -%+ .,&.,% Electrical Cabinet ComponentsDescription AccessoriesMachine Labels 10. 8dbbZcih $5342!, .# 0/ /8 %,,.!- 7! EaVXZ HiVbe =ZgZ22!.49 !.$ 2%452.3 Order Hours a DAY