Important Update
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G9730 Control Panel Wiring
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G9730 Component Wiring
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G9731 Control Panel Wiring
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G9731 Component Wiring
Coolant Control Panel
Pump Motor
Order Hours a DAY
13 X 40 High Precision Toolroom Lathe
Ss ,EAD from Leadbased PAINTS
Table of Contents
Parts
Accessories Maintenance
Service
Warranty and Returns
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Manual Accuracy Contact Info
Machine Description
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Controls
Identification
Shipping Dimensions
Tailstock Info
Wood Crate
Headstock Info
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Safety Instructions for Machinery
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Children & BYSTANDERS. @ZZe XaYgZc
Additional Safety for Lathes
Circuit Requirements for
Availability
Full-Load Current Rating
Circuit Information
50 ft
Grounding Instructions
Extension Cords
Model
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Correcting Phase Polarity G9731
To correct wiring that is out of phase
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Needed for Setup
Unpacking
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Inventory
Inventory Figures Qty
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Basic steps for removing rust preventative
Cleanup
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Site Considerations
To lift and place the lathe
Lifting & Placing
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Mounting
Bolting to Concrete Floors
Cast Iron Foot Pads
Lubricating Lathe
Assembly
Adding Cutting Brake Fluids
Test run consists of verifying the follow- ing
Power Connection Test Run
Connecting to Power
Disconnecting Power
MountingdcPage 31#
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To perform the spindle break-in
Recommended Adjustments
Factory adjustments that should be verified
Spindle Break-In
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Operation Overview
Control Panel
Controls Components
Headstock Controls
Quick Change Controls
Carriage Controls
Emergency Stop Button LZc egZhhZY!
Foot Brake
Tailstock Controls
AJ. Locking Set Screw LZci\iZcZY!`ZZeh
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Chuck & Faceplate Mounting
Removing Chuck or Faceplate
Tools NeededQty
Tool NeededQty
Installing & Adjusting Camlock Studs
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Mounting Chuck or Faceplate
To change the jaw set
Jaw Chuck
Changing Jaw Set
Items NeededQty
To mount a workpiece in the 3-jaw chuck
Mounting Workpiece
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To mount a workpiece in the 4-jaw chuck
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Faceplate
Centers
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Removing Center From Spindle
Dead Centers
Live Centers
Mounting Dead Center in Spindle
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Mounting Center in Tailstock
Removing Center From Tailstock
Mounting Workpiece Between Centers
Positioning Tailstock
Installing Tooling
Using Quill
Tailstock
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Offsetting Tailstock
To install tailstock tooling
Removing Tooling
To align the tailstock to the spindle center- line
Aligning To Spindle Centerline
Tool Needed Qty
To offset the tailstock
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To install and use the steady rest
Steady Rest
Follow Rest
To set the compound rest at a certain angle
Carriage & Slide Locks
Compound Rest
Tools Needed Qty
Four-Way Tool Post
Installing Tool
Aligning Cutting Tool with Spindle Centerline
Side View
Position Micrometer Carriage Stops
To align the cutting tool with the tailstock center
Top View
Cross Slide Handwheel
To setup the carriage stops
Manual Feed
Carriage Handwheel
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Setting Spindle Speed
Spindle Speed
Determining Spindle Speed
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Configuration Examples
Example 1 Spindle Speed of 1320 RPM
Example 1 Spindle Speed of 175 RPM
Power Feed Controls
Power Feed
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Example Power Feed Rate of 0.0046 in/rev
Setting Non-Threading Feed Rate
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Change Gears
To exchange change gears
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Threading
Setting Threading Controls
Example Inch Thread Pitch of 11 TPI
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Halfnut Lever
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Thread Indicator Table
Thread Dial
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Cutting Fluid System
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G9736-Taper Attachment for G9730 & G9731
G7978-Rotary Phase Converter
G9610-Test Indicator
G9611-Test Indicator
G9612-Test Indicator
Schedule
Cleaning/Protecting
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Lubrication
Headstock
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To change the quick change gearbox oil
Quick Change Gearbox
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Apron
To change the apron oil
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Bedways
Ball Oilers
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Leadscrew & Feedrod
Change Gears
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Cutting Fluid System Service
Hazards
Adding Cutting Fluid
To change the cutting fluid
Changing Cutting Fluid
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Poison and Corrosive
Brake Fluid
Adding Brake Fluid
To add brake fluid
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Changing Brake Fluid
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To change the brake fluid
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Machine Storage
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Troubleshooting
48#
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Saddle Gib
Gib Adjustment
To adjust the saddle gib
Cross Slide & Compound Rest Gibs
Carriage & Tailstock Handwheel End Play
To adjust the carriage or tailstock handwheel end play
To adjust the cross slide handwheel end play
Handwheel End Play
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Backlash Adjustment
To adjust the compound rest backlash
Compound Rest
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To adjust the cross slide backlash
Cross Slide
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To adjust the clutch release point
Halfnut Adjustment
Feedrod Clutch Adjustment
To adjust the halfnut
To adjust or replace the V-belts
Belt Service
Brake Pads
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Replacing Brake Pads
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To bleed the air from the brake system
Bleeding Brake System
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To replace a broken shear pin
Shear Pin Replacement
Gap Installation
Gap Insert Removal Installation
Gap Removal
Bearing Preload
To adjust the spindle bearing preload
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Shock HAZARD. Ldg`c\dclgc\iVihXdc
Wiring Safety Instructions
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Wiring Overview
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Cutting Fluid
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Control Panel Spindle Direction Switch Cutting Fluid
Electrical cabinet and motor Wiring
Control panel wiring
Headstock Casing
Parts
Description
Headstock Gears
Compound Gear 20T/40T/30T
Headstock Controls
Gearbox Casing
Gearbox Gears
Gearbox Controls
Apron
Apron Gears
Thread Dial
Carriage
Slides
Tailstock Body
Bed Assembly
Terminal Block G9731
Cabinet Stand
Brake System
End Gears
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Electrical Cabinet Components
Description
Accessories
Machine Labels
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Order Hours a DAY