Important Update
G9730 Control Panel Wiring
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G9730 Component Wiring
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G9731 Control Panel Wiring
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Pump Motor
G9731 Component Wiring
Coolant Control Panel
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Order Hours a DAY
13 X 40 High Precision Toolroom Lathe
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Table of Contents
Warranty and Returns
Accessories Maintenance
Service
Parts
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Manual Accuracy Contact Info
Machine Description
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Identification
Controls
Shipping Dimensions
Tailstock Info
Wood Crate
Headstock Info
Safety Instructions for Machinery
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Additional Safety for Lathes
Circuit Information
Availability
Full-Load Current Rating
Circuit Requirements for
Model
Grounding Instructions
Extension Cords
50 ft
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Correcting Phase Polarity G9731
To correct wiring that is out of phase
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Needed for Setup
Unpacking
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Inventory
Inventory Figures Qty
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Cleanup
Basic steps for removing rust preventative
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Site Considerations
Lifting & Placing
To lift and place the lathe
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Cast Iron Foot Pads
Mounting
Bolting to Concrete Floors
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Assembly
Lubricating Lathe
Adding Cutting Brake Fluids
Disconnecting Power
Power Connection Test Run
Connecting to Power
Test run consists of verifying the follow- ing
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Spindle Break-In
Recommended Adjustments
Factory adjustments that should be verified
To perform the spindle break-in
Operation Overview
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Controls Components
Control Panel
Headstock Controls
Carriage Controls
Quick Change Controls
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Tailstock Controls
Foot Brake
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Tools NeededQty
Chuck & Faceplate Mounting
Removing Chuck or Faceplate
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Installing & Adjusting Camlock Studs
Tool NeededQty
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Mounting Chuck or Faceplate
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Items NeededQty
Jaw Chuck
Changing Jaw Set
To change the jaw set
Mounting Workpiece
To mount a workpiece in the 3-jaw chuck
To mount a workpiece in the 4-jaw chuck
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Faceplate
Centers
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Mounting Dead Center in Spindle
Dead Centers
Live Centers
Removing Center From Spindle
Mounting Workpiece Between Centers
Mounting Center in Tailstock
Removing Center From Tailstock
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Tailstock
Installing Tooling
Using Quill
Positioning Tailstock
Removing Tooling
Offsetting Tailstock
To install tailstock tooling
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To offset the tailstock
Aligning To Spindle Centerline
Tool Needed Qty
To align the tailstock to the spindle center- line
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Follow Rest
To install and use the steady rest
Steady Rest
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Carriage & Slide Locks
Compound Rest
To set the compound rest at a certain angle
Installing Tool
Four-Way Tool Post
Aligning Cutting Tool with Spindle Centerline
Top View
Position Micrometer Carriage Stops
To align the cutting tool with the tailstock center
Side View
Carriage Handwheel
To setup the carriage stops
Manual Feed
Cross Slide Handwheel
Determining Spindle Speed
Setting Spindle Speed
Spindle Speed
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Example 1 Spindle Speed of 175 RPM
Configuration Examples
Example 1 Spindle Speed of 1320 RPM
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Power Feed
Power Feed Controls
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Setting Non-Threading Feed Rate
Example Power Feed Rate of 0.0046 in/rev
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Change Gears
To exchange change gears
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Setting Threading Controls
Threading
Example Inch Thread Pitch of 11 TPI
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Halfnut Lever
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Thread Indicator Table
Thread Dial
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Cutting Fluid System
G9736-Taper Attachment for G9730 & G9731
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G9612-Test Indicator
G9610-Test Indicator
G9611-Test Indicator
G7978-Rotary Phase Converter
Cleaning/Protecting
Schedule
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Lubrication
Headstock
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Quick Change Gearbox
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To change the quick change gearbox oil
Apron
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To change the apron oil
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Bedways
Ball Oilers
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Leadscrew & Feedrod
Change Gears
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Adding Cutting Fluid
Cutting Fluid System Service
Hazards
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Changing Cutting Fluid
To change the cutting fluid
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To add brake fluid
Brake Fluid
Adding Brake Fluid
Poison and Corrosive
To change the brake fluid
Changing Brake Fluid
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Machine Storage
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Troubleshooting
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Cross Slide & Compound Rest Gibs
Gib Adjustment
To adjust the saddle gib
Saddle Gib
Handwheel End Play
To adjust the carriage or tailstock handwheel end play
To adjust the cross slide handwheel end play
Carriage & Tailstock Handwheel End Play
Compound Rest
Backlash Adjustment
To adjust the compound rest backlash
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To adjust the cross slide backlash
Cross Slide
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To adjust the halfnut
Halfnut Adjustment
Feedrod Clutch Adjustment
To adjust the clutch release point
Belt Service
To adjust or replace the V-belts
Brake Pads
Replacing Brake Pads
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Bleeding Brake System
To bleed the air from the brake system
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Shear Pin Replacement
To replace a broken shear pin
Gap Insert Removal Installation
Gap Installation
Gap Removal
To adjust the spindle bearing preload
Bearing Preload
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Wiring Safety Instructions
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Wiring Overview
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Cutting Fluid
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Control Panel Spindle Direction Switch Cutting Fluid
Control panel wiring
Electrical cabinet and motor Wiring
Parts
Headstock Casing
Headstock Gears
Description
Compound Gear 20T/40T/30T
Headstock Controls
Gearbox Casing
Gearbox Gears
Gearbox Controls
Apron
Apron Gears
Thread Dial
Carriage
Slides
Tailstock Body
Bed Assembly
Cabinet Stand
Terminal Block G9731
Brake System
End Gears
Electrical Cabinet Components
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Accessories
Description
Machine Labels
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Order Hours a DAY