Important Update
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G9730 Control Panel Wiring
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G9730 Component Wiring
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G9731 Control Panel Wiring
Coolant Control Panel
G9731 Component Wiring
Pump Motor
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Order Hours a DAY
13 X 40 High Precision Toolroom Lathe
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Table of Contents
Service
Accessories Maintenance
Warranty and Returns
Parts
Machine Description
Manual Accuracy Contact Info
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Controls
Identification
Shipping Dimensions
Tailstock Info
Wood Crate
Headstock Info
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Safety Instructions for Machinery
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Children & BYSTANDERS. @ZZe XaYgZc
Additional Safety for Lathes
Full-Load Current Rating
Availability
Circuit Information
Circuit Requirements for
Extension Cords
Grounding Instructions
Model
50 ft
To correct wiring that is out of phase
Correcting Phase Polarity G9731
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Unpacking
Needed for Setup
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Inventory Figures Qty
Inventory
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Basic steps for removing rust preventative
Cleanup
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Site Considerations
To lift and place the lathe
Lifting & Placing
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Bolting to Concrete Floors
Mounting
Cast Iron Foot Pads
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Lubricating Lathe
Assembly
Adding Cutting Brake Fluids
Connecting to Power
Power Connection Test Run
Disconnecting Power
Test run consists of verifying the follow- ing
MountingdcPage 31#
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Factory adjustments that should be verified
Recommended Adjustments
Spindle Break-In
To perform the spindle break-in
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Operation Overview
Control Panel
Controls Components
Headstock Controls
Quick Change Controls
Carriage Controls
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Foot Brake
Tailstock Controls
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Removing Chuck or Faceplate
Chuck & Faceplate Mounting
Tools NeededQty
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Tool NeededQty
Installing & Adjusting Camlock Studs
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Mounting Chuck or Faceplate
Changing Jaw Set
Jaw Chuck
Items NeededQty
To change the jaw set
To mount a workpiece in the 3-jaw chuck
Mounting Workpiece
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To mount a workpiece in the 4-jaw chuck
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Centers
Faceplate
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Live Centers
Dead Centers
Mounting Dead Center in Spindle
Removing Center From Spindle
Removing Center From Tailstock
Mounting Center in Tailstock
Mounting Workpiece Between Centers
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Using Quill
Installing Tooling
Tailstock
Positioning Tailstock
To install tailstock tooling
Offsetting Tailstock
Removing Tooling
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Tool Needed Qty
Aligning To Spindle Centerline
To offset the tailstock
To align the tailstock to the spindle center- line
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Steady Rest
To install and use the steady rest
Follow Rest
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Compound Rest
Carriage & Slide Locks
Tools Needed Qty
To set the compound rest at a certain angle
Four-Way Tool Post
Installing Tool
Aligning Cutting Tool with Spindle Centerline
To align the cutting tool with the tailstock center
Position Micrometer Carriage Stops
Top View
Side View
Manual Feed
To setup the carriage stops
Carriage Handwheel
Cross Slide Handwheel
Spindle Speed
Setting Spindle Speed
Determining Spindle Speed
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Example 1 Spindle Speed of 1320 RPM
Configuration Examples
Example 1 Spindle Speed of 175 RPM
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Power Feed Controls
Power Feed
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Example Power Feed Rate of 0.0046 in/rev
Setting Non-Threading Feed Rate
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To exchange change gears
Change Gears
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Threading
Setting Threading Controls
Example Inch Thread Pitch of 11 TPI
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Halfnut Lever
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Thread Dial
Thread Indicator Table
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Cutting Fluid System
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G9736-Taper Attachment for G9730 & G9731
G9611-Test Indicator
G9610-Test Indicator
G9612-Test Indicator
G7978-Rotary Phase Converter
Schedule
Cleaning/Protecting
Headstock
Lubrication
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Quick Change Gearbox
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To change the quick change gearbox oil
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Apron
To change the apron oil
Ball Oilers
Bedways
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Change Gears
Leadscrew & Feedrod
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Hazards
Cutting Fluid System Service
Adding Cutting Fluid
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To change the cutting fluid
Changing Cutting Fluid
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Adding Brake Fluid
Brake Fluid
To add brake fluid
Poison and Corrosive
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Changing Brake Fluid
To change the brake fluid
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Machine Storage
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Troubleshooting
48#
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To adjust the saddle gib
Gib Adjustment
Cross Slide & Compound Rest Gibs
Saddle Gib
To adjust the cross slide handwheel end play
To adjust the carriage or tailstock handwheel end play
Handwheel End Play
Carriage & Tailstock Handwheel End Play
To adjust the compound rest backlash
Backlash Adjustment
Compound Rest
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Cross Slide
To adjust the cross slide backlash
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Feedrod Clutch Adjustment
Halfnut Adjustment
To adjust the halfnut
To adjust the clutch release point
To adjust or replace the V-belts
Belt Service
Brake Pads
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Replacing Brake Pads
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To bleed the air from the brake system
Bleeding Brake System
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To replace a broken shear pin
Shear Pin Replacement
Gap Installation
Gap Insert Removal Installation
Gap Removal
Bearing Preload
To adjust the spindle bearing preload
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Shock HAZARD. Ldg`c\dclgc\iVihXdc
Wiring Safety Instructions
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Wiring Overview
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Cutting Fluid
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Control Panel Spindle Direction Switch Cutting Fluid
Electrical cabinet and motor Wiring
Control panel wiring
Headstock Casing
Parts
Description
Headstock Gears
Compound Gear 20T/40T/30T
Headstock Controls
Gearbox Casing
Gearbox Gears
Gearbox Controls
Apron
Apron Gears
Thread Dial
Carriage
Slides
Tailstock Body
Bed Assembly
Terminal Block G9731
Cabinet Stand
Brake System
End Gears
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Electrical Cabinet Components
Description
Accessories
Machine Labels
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Order Hours a DAY