Important Update
G9730 Control Panel Wiring
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G9730 Component Wiring
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G9731 Control Panel Wiring
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G9731 Component Wiring
Coolant Control Panel
Pump Motor
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Order Hours a DAY
13 X 40 High Precision Toolroom Lathe
Ss ,EAD from Leadbased PAINTS
Table of Contents
Accessories Maintenance
Service
Warranty and Returns
Parts
Manual Accuracy Contact Info
Machine Description
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Identification
Controls
Shipping Dimensions
Tailstock Info
Wood Crate
Headstock Info
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Safety Instructions for Machinery
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Additional Safety for Lathes
Availability
Full-Load Current Rating
Circuit Information
Circuit Requirements for
Grounding Instructions
Extension Cords
Model
50 ft
Correcting Phase Polarity G9731
To correct wiring that is out of phase
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Needed for Setup
Unpacking
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Inventory
Inventory Figures Qty
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Cleanup
Basic steps for removing rust preventative
Site Considerations
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Lifting & Placing
To lift and place the lathe
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Mounting
Bolting to Concrete Floors
Cast Iron Foot Pads
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Adding Cutting Brake Fluids
Assembly
Lubricating Lathe
Power Connection Test Run
Connecting to Power
Disconnecting Power
Test run consists of verifying the follow- ing
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Recommended Adjustments
Factory adjustments that should be verified
Spindle Break-In
To perform the spindle break-in
Operation Overview
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Headstock Controls
Controls Components
Control Panel
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Carriage Controls
Quick Change Controls
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Tailstock Controls
Foot Brake
Chuck & Faceplate Mounting
Removing Chuck or Faceplate
Tools NeededQty
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Installing & Adjusting Camlock Studs
Tool NeededQty
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Mounting Chuck or Faceplate
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Jaw Chuck
Changing Jaw Set
Items NeededQty
To change the jaw set
Mounting Workpiece
To mount a workpiece in the 3-jaw chuck
To mount a workpiece in the 4-jaw chuck
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Faceplate
Centers
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Dead Centers
Live Centers
Mounting Dead Center in Spindle
Removing Center From Spindle
Mounting Center in Tailstock
Removing Center From Tailstock
Mounting Workpiece Between Centers
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Installing Tooling
Using Quill
Tailstock
Positioning Tailstock
Offsetting Tailstock
To install tailstock tooling
Removing Tooling
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Aligning To Spindle Centerline
Tool Needed Qty
To offset the tailstock
To align the tailstock to the spindle center- line
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To install and use the steady rest
Steady Rest
Follow Rest
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Carriage & Slide Locks
Compound Rest
Tools Needed Qty
To set the compound rest at a certain angle
Aligning Cutting Tool with Spindle Centerline
Installing Tool
Four-Way Tool Post
Position Micrometer Carriage Stops
To align the cutting tool with the tailstock center
Top View
Side View
To setup the carriage stops
Manual Feed
Carriage Handwheel
Cross Slide Handwheel
Setting Spindle Speed
Spindle Speed
Determining Spindle Speed
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Configuration Examples
Example 1 Spindle Speed of 1320 RPM
Example 1 Spindle Speed of 175 RPM
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Power Feed
Power Feed Controls
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Setting Non-Threading Feed Rate
Example Power Feed Rate of 0.0046 in/rev
Change Gears
To exchange change gears
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Example Inch Thread Pitch of 11 TPI
Setting Threading Controls
Threading
Halfnut Lever
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Thread Indicator Table
Thread Dial
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Cutting Fluid System
G9736-Taper Attachment for G9730 & G9731
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G9610-Test Indicator
G9611-Test Indicator
G9612-Test Indicator
G7978-Rotary Phase Converter
Cleaning/Protecting
Schedule
Lubrication
Headstock
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Quick Change Gearbox
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To change the quick change gearbox oil
To change the apron oil
Apron
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Bedways
Ball Oilers
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Leadscrew & Feedrod
Change Gears
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Cutting Fluid System Service
Hazards
Adding Cutting Fluid
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Changing Cutting Fluid
To change the cutting fluid
Brake Fluid
Adding Brake Fluid
To add brake fluid
Poison and Corrosive
Changing Brake Fluid
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To change the brake fluid
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Machine Storage
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Troubleshooting
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Gib Adjustment
To adjust the saddle gib
Cross Slide & Compound Rest Gibs
Saddle Gib
To adjust the carriage or tailstock handwheel end play
To adjust the cross slide handwheel end play
Handwheel End Play
Carriage & Tailstock Handwheel End Play
Backlash Adjustment
To adjust the compound rest backlash
Compound Rest
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To adjust the cross slide backlash
Cross Slide
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Halfnut Adjustment
Feedrod Clutch Adjustment
To adjust the halfnut
To adjust the clutch release point
Brake Pads
Belt Service
To adjust or replace the V-belts
Replacing Brake Pads
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Bleeding Brake System
To bleed the air from the brake system
Shear Pin Replacement
To replace a broken shear pin
Gap Removal
Gap Insert Removal Installation
Gap Installation
To adjust the spindle bearing preload
Bearing Preload
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Wiring Safety Instructions
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Wiring Overview
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Cutting Fluid
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Control Panel Spindle Direction Switch Cutting Fluid
Control panel wiring
Electrical cabinet and motor Wiring
Parts
Headstock Casing
Headstock Gears
Description
Compound Gear 20T/40T/30T
Headstock Controls
Gearbox Casing
Gearbox Gears
Gearbox Controls
Apron
Apron Gears
Thread Dial
Carriage
Slides
Tailstock Body
Bed Assembly
Cabinet Stand
Terminal Block G9731
Brake System
End Gears
Electrical Cabinet Components
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Accessories
Description
Machine Labels
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Order Hours a DAY