9. TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Problem

 

Possible Cause

 

Solution

 

 

 

 

 

 

 

 

 

 

1. Digital readout dead.

1. Main AC power OFF.

1.

Turn ON.

 

 

 

 

2.

Main fuse(s) or control fuse blown.

2.

Replace fuse(s).

 

 

 

 

3.

Circuit board not plugged in.

3.

Plug in.

 

 

 

 

4.

Bad circuit board.

4.

Replace circuit board.

 

 

 

 

5.

Power supply not working.

5.

Put in new power supply.

 

 

 

 

 

 

 

 

 

 

2. Digital readout is not lit.

1. Digital panel meter bad.

1.

Replace the DPM.

 

 

 

All control functions are

 

 

 

 

 

 

 

working.

2. Open or loose wire feeding the digital

2.

Repair.

 

 

 

 

 

panel meter.

 

 

 

 

 

 

3.

Circuit board trouble.

3.

Replace circuit board.

 

 

 

 

 

 

 

 

 

 

3. Moisture readings are

1. Moisture on sensor blade.

1.

Dry OFF the sensor.

 

 

 

very high - grain checks

 

 

 

 

 

 

 

dry.

2. Foreign object jammed on sensor.

2.

Remove object.

 

 

 

 

3.

Water in circuit board jack.

3.

Dry OFF.

 

 

 

 

4.

Calibration accidentally set too high.

4.

Reset.

 

 

 

 

5.

Sensor not grounded to the tube.

5.

Secure ground strap.

 

 

 

 

6.

Bad circuit board.

6.

Replace circuit board.

 

 

 

 

7.

Bad sensor.

7.

Replace sensor.

 

 

 

 

8.

Circuit board dip switches set wrong.

8.

Set switches using did switch

 

 

 

 

 

 

 

chart - page 45.

 

 

 

 

 

 

 

 

 

 

4. Erratic operation after

1. Dip switches on new card are not

1.

Refer to illustration on page 45.

 

 

 

replacing the control

 

see correctly.

 

 

 

 

 

card.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5. Moisture readings do

1. Sensor leads are broken or not hooked

1.

Tighten terminal screws or replace

 

 

 

not change,

 

into the terminal.

 

the sensor.

 

 

 

temperature readings

 

 

 

 

 

 

 

are high negative.

2. Sensor trouble.

2.

Replace sensor.

 

 

 

 

 

 

 

 

 

 

6. Moisture readings are

1. Check for the sensor ground strap not

1.

Hook up strap.

 

 

 

intermittently high then

 

hooked up.

 

 

 

 

 

low.

2.

Sensor cable leads broken.

2.

Replace sensor.

 

 

 

 

 

 

 

 

3.

Loose terminal leads where sensor is

3.

Tighten screws.

 

 

 

 

 

hooked.

 

 

 

 

 

 

 

 

 

 

 

 

7. Moisture readings are

1. Correct by calibration adjustment,

1.

Adjust.

 

 

 

consistently high or low.

refer to Page 18.

 

 

 

 

 

 

 

 

 

 

 

 

8. Blowing control fuses.

1. Check for loose or shorted wires.

1.

Isolate and correct.

 

 

 

 

2.

Surge absorber shorted.

2.

Replace if it looks bad.

 

 

 

 

3.

Any component that is bad can cause

3.

Replace bad component.

 

 

 

 

 

this - check by isolating one component

 

 

 

 

 

 

 

at a time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

PNEG-1153 CALC-U-DRI Moisture/Matic/Manager