Guardian Technologies 4456 Diagnostic Tests, Safety, TEST 1- CHECK MAIN CIRCUIT BREAKER, Section

AC GENERATORS

PART 2

SECTION 2.4

DIAGNOSTIC TESTS

INTRODUCTION

This section is provided to familiarize the service technician with acceptable procedures for the testing and evaluation of various problems that could be encountered on prepackaged standby generators with air-cooled engine. Use this section of the manual in conjunction with Section 2.3, "Troubleshooting Flow Charts". The numbered tests in this section correspond with those of Section 2.3.

Test procedures in this section do not require the use of specialized test equipment, meters or tools. Most tests can be performed with an inexpensive volt-ohm- milliammeter (VOM). An AC frequency meter is required, where frequency readings must be taken. A clamp-on ammeter may be used to measure AC loads on the generator.

Testing and troubleshooting methods covered in this section are not exhaustive. We have not attempted to discuss, evaluate and advise the home standby service trade of all conceivable ways in which service and trouble diagnosis might be performed. We have not undertaken any such broad evaluation. Accordingly, anyone who uses a test method not recommended herein must first satisfy himself that the procedure or method he has selected will jeopardize neither his nor the product’s safety.

SAFETY

Service personnel who work on this equipment must be made aware of the dangers of such equipment. Extremely high and dangerous voltages are present that can kill or cause serious injury. Gaseous fuels are highly explosive and can be ignited by the slightest spark. Engine exhaust gases contain deadly carbon monoxide gas that can cause unconsciousness or even death. Contact with moving parts can cause serious injury. The list of hazards is seemingly endless.

When working on this equipment, use common sense and remain alert at all times. Never work on this equipment while you are physically or mentally fatigued. If you don’t understand a component, device or system, do not work on it.

TEST 1- CHECK MAIN CIRCUIT BREAKER

DISCUSSION:

Often the most obvious cause of a problem is overlooked. If the generator main line circuit breaker is set to OFF or "Open", no electrical power will be supplied to electrical loads. If loads are not receiving power, perhaps the main circuit breaker is open or has failed.

PROCEDURE:

The generator main circuit breaker is located on the control panel. If loads are not receiving power, make sure the breaker is set to "On" or "Closed".

If you suspect the breaker may have failed, it can be tested as follows (see Figure 1):

1.Set a volt-ohm-milliammeter (VOM) to its "R x 1" scale and zero the meter.

2.With the generator shut down, disconnect all wires from the main circuit breaker terminals, to prevent interaction.

3.With the generator shut down, connect one VOM test probe to the Wire 11 terminal of the breaker and the other test probe to the Wire E1 terminal.

4.Set the breaker to its "On" or "Closed" position. The VOM should read CONTINUITY.

5.Set the breaker to its OFF or "Open" position and the VOMshould indicate INFINITY.

6.Repeat Steps 4 and 5 with the VOM test probes connected across the breaker's Wire 44 terminal and the E2 terminal.

RESULTS:

1.If the circuit breaker tests good, go on to Test 2.

2.If the breaker tests bad, it should be replaced.

Figure 1. Generator Main Circuit Breaker Test Points

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