Manuals / Hustler Turf / Lawn and Garden / Lawn Mower

Hustler Turf none manual Contents

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Chapter 4 Contents

Honda 16 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Kohler 15 & 17 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-6 Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Honda 16HP Electrical Schematic (793083) . . . . . . . . . . . . . . . . . . 4-14 Kohler 15 & 17 HP Electrical Schematic (601127& 793117). . . . . . 4-16

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Contents

Hesston, Kansas Hustler FasTrak 36 & 42 Decks Parts ManualHustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 cl-2333559 9/08 cl-3 333559 9/08333559 9/08 cl-4Chapter Table of ContentsChapter Chapter333559 09/08 General Information Service LiteratureUsing this manual ChapterHardware Description Codes & Abbreviations ABBREVIATIONDESCRIPTIONSIZE FT-LBSEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Chapter 2 ContentsTractor Frame Rivet Nut Installation MFG. PART Tractor Frame Rivet Nut Installation1. Includes items 6 through Engine Guard and Anti-rollover Bracket Assemblies333559 09/08 Footrest AssemblyHydro Transmission Installation S/N Higher Than 07091558 Chapter 3 ContentsBattery Installation Deck Lift Assembly Hydro Transmission Installation S/N Prior To 07091558333559 09/08 Battery InstallationPART OF WIRE HARNESS BLK1. Apply grease to zerks see owners manual Deck Lift Assembly333559 09/08 Hydro Transmission Installation S/N Prior ToHydro Transmission Installation S/N Prior To 1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT4. Hydro transmission service parts 3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely333559 09/08 Hydro Transmission Installation S/N Higher ThanHydro Transmission Installation S/N Higher Than 1. Torque to 17 ft.-lbs 2. Hydro transmission service partsSee Note Steering and Brake AssemblySteering and Brake Assembly 4. Use on mowers with serial numbers prior to switch is activated by items 31/32 352112/352054 Brake Pivots2. Order these parts for mowers with serial number prior to 3. Includes Item 1 781260 Steering Bar GripChapter 4 Contents TO ENGINE 4 WIRES Honda 16 HP Engine InstallationNEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK POSITIVE BATTERY CABLE333559 09/08 Honda 16 HP Engine Installation333559 09/08 1. Part of item 793083 Honda Wire Harness2. Engine oil capacitySee engine owner’s manual 3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb333559 09/08 This page intentionally left blankKohler 15 & 17 HP Engine Installation Kohler 15 & 17 HP Engine Installation 1. Supplied with engine 333559 09/08 This page intentionally left blank333559 09/08 Fuel System Installation4-10 Fuel System Installation 1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system3. Used on mowers with serial numbers higher than 4. Used on mowers with serial numbers prior to333559 09/08 Instrument Panel Installation10a 20a FUSE SIZE AND LOCATION 4-12Instrument Panel Installation 1. Part of 601127, 793117 or 793083 Tractor Wire Harness2. Includes one 1 key and one 1 083022 metal key 333559 09/08 Honda 16HP Electrical Schematic4-14 4-15 Honda 16HP Electrical Schematic333559 09/08 333559 09/08 Kohler 15 & 17 HP Electrical Schematic 6011274-16 4-17 Kohler 15 & 17 HP Electrical Schematic 601127&793117333559 09/08 333559 09/08 This page intentionally left blank4-18 333559 08/08 Chapter 5 ContentsFront Wheel Assembly Front Wheel Breakdown -768044 Drive Wheel Assembly3. Assemble with extended inner race down Front Wheel Assembly1. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs 768044 Front Wheel Breakdown1. Inflate tire to 8-12 psi 3. Used on 36 mowers only 927343CE & 927376CE Drive Wheel Assembly1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb Deck Pulley Assembly 42 Blade Spindle Assembly Breakdown Chapter 6 ContentsDeck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42 333559 09/08 Deck AssemblyDeck Assembly 1. Includes items 16 through2. Do not torque, Item 1 330399 Discharge Chute must pivot freely 333559 09/08 Deck Pulley AssemblyDeck Pulley Assembly 1. Torque to 118 ft. lbs2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 333559 09/08 333559 08/08 This page intentionally left blank333559 09/08 Deck Assembly2. Do not torque, Item 1 330399 Discharge Chute must pivot freely Deck Assembly1. Includes items 16 through 333559 09/08 Deck Pulley Assembly1412 6-102. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning Deck Pulley Assembly1. Torque to 118 ft. lbs 333559 09/08 6-126-13 This page intentionally left blank333559 08/08 Blade Spindle Assembly Breakdown 6-15 333559 08/08333559 09/08 This page intentionally left blank6-16 Deck Installation Belt Routing and Tensioning Seat Installation Chapter 7 ContentsDESCRIPTION Deck InstallationSERVICE INDEX2. Route belt as shown Belt Routing and Tensioning2. Available service parts and options for Michigan Seat Seat InstallationTractor Decals 42 Deck Decals 36 Deck Decals Chapter 8 ContentsTractor Decals 333559 08/08 Tractor DecalsDESCRIPTION 42 Deck DecalsSERVICE INDEX333559 08/08 36 Deck DecalsPage Maintenance & Adjustment Safety Maintenance Adjustments Chapter 9 ContentsSafe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyUsing a ramp Children Safety and Instruction Decals long as engine is running. Beware of thrown object CHART MaintenanceMAINTENANCE LOCATOR Introduction ReferencesElectrical system Torque valuesTires Lubrication10 amp, blade type Main20 amp, blade type Clutch/AuxHydraulic system Access to integrated pump/motor unitsFuel system FUEL TANK DRAINING THE FUEL TANKS Engine oil and filterDIPSTICK & ENGINE OIL FILLER TUBE Engine mounting bolts Belt replacementDeck belt replacement VIEWED FROM TOP OF UNIT Integrated pump/motor drive replacementMower blade maintenance Twisted Blade Edge 333559 09/089-19 CuttingIntroduction AdjustmentsPark Brake Adjustment Steering linkage adjustmentControl lever neutral adjustment supplied with the vehicle stands NOTE Do not let pump control rod turn while tightening the jam nutsHydraulic pump belt adjustment Steering dampener adjustmentDeck leveling and height adjustment Deck drive belt adjustmentEngine RPM setting Page 9-26 5. Loosen the two nuts that hold the right rear deck lifting arm. FIGDECK LIFTING ARM NUTS JAM NUT FLANGE NUTSPart Numbers Numerical IndexIndex Part