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Hustler Turf
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Install
Hydro transmission service parts
Honda 16HP Electrical Schematic
Belt replacement
Maintenance
Part Of Wire
Footrest Assembly
Adjustments
NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK
Engine RPM setting
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Contents
Hesston, Kansas
Hustler FasTrak 36 & 42 Decks Parts Manual
Hustler Turf Equipment
P.O. Box
cl-2
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This spark ignition system complies with Canadian ICES-002
cl-3
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cl-4
Chapter
Table of Contents
Chapter
Chapter
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General Information
Service Literature
Using this manual
Chapter
Hardware Description Codes & Abbreviations
ABBREVIATIONDESCRIPTION
SIZE
FT-LBS
Chapter 2 Contents
Tractor Frame Rivet Nut Installation
Engine Guard and Anti-rollover Bracket Assemblies Footrest Assembly
MFG. PART
Tractor Frame Rivet Nut Installation
1. Includes items 6 through
Engine Guard and Anti-rollover Bracket Assemblies
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Footrest Assembly
Hydro Transmission Installation S/N Higher Than 07091558
Chapter 3 Contents
Battery Installation Deck Lift Assembly
Hydro Transmission Installation S/N Prior To 07091558
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Battery Installation
PART OF WIRE
HARNESS BLK
1. Apply grease to zerks see owners manual
Deck Lift Assembly
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Hydro Transmission Installation S/N Prior To
Hydro Transmission Installation S/N Prior To
1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT
4. Hydro transmission service parts
3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely
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Hydro Transmission Installation S/N Higher Than
Hydro Transmission Installation S/N Higher Than
1. Torque to 17 ft.-lbs 2. Hydro transmission service parts
See Note
Steering and Brake Assembly
Steering and Brake Assembly
4. Use on mowers with serial numbers prior to
switch is activated by items 31/32 352112/352054 Brake Pivots
2. Order these parts for mowers with serial number prior to
3. Includes Item 1 781260 Steering Bar Grip
Chapter 4 Contents
TO ENGINE 4 WIRES
Honda 16 HP Engine Installation
NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK
POSITIVE BATTERY CABLE
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Honda 16 HP Engine Installation
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1. Part of item 793083 Honda Wire Harness
2. Engine oil capacitySee engine owner’s manual
3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb
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Kohler 15 & 17 HP Engine Installation
Kohler 15 & 17 HP Engine Installation
1. Supplied with engine
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Fuel System Installation
4-10
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Fuel System Installation
1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system
3. Used on mowers with serial numbers higher than
4. Used on mowers with serial numbers prior to
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Instrument Panel Installation
10a 20a FUSE SIZE AND LOCATION
4-12
1. Part of 601127, 793117 or 793083 Tractor Wire Harness
2. Includes one 1 key and one 1 083022 metal key
Instrument Panel Installation
Honda 16HP Electrical Schematic
4-14
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Honda 16HP Electrical Schematic
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4-15
Kohler 15 & 17 HP Electrical Schematic 601127
4-16
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Kohler 15 & 17 HP Electrical Schematic 601127&793117
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4-17
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4-18
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Chapter 5 Contents
Front Wheel Assembly Front Wheel Breakdown -768044
Drive Wheel Assembly
Front Wheel Assembly
1. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs
3. Assemble with extended inner race down
Front Wheel Breakdown
1. Inflate tire to 8-12 psi
768044
Drive Wheel Assembly
1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb
3. Used on 36 mowers only 927343CE & 927376CE
Chapter 6 Contents
Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42
Deck Pulley Assembly 42 Blade Spindle Assembly Breakdown
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Deck Assembly
1. Includes items 16 through
2. Do not torque, Item 1 330399 Discharge Chute must pivot freely
Deck Assembly
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Deck Pulley Assembly
1. Torque to 118 ft. lbs
2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning
Deck Pulley Assembly
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Deck Assembly
Deck Assembly
1. Includes items 16 through
2. Do not torque, Item 1 330399 Discharge Chute must pivot freely
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Deck Pulley Assembly
1412
6-10
Deck Pulley Assembly
1. Torque to 118 ft. lbs
2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning
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6-12
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6-13
Blade Spindle Assembly Breakdown
6-15
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6-16
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Deck Installation Belt Routing and Tensioning Seat Installation
Chapter 7 Contents
DESCRIPTION
Deck Installation
SERVICE
INDEX
2. Route belt as shown
Belt Routing and Tensioning
2. Available service parts and options for Michigan Seat
Seat Installation
Tractor Decals 42 Deck Decals 36 Deck Decals
Chapter 8 Contents
Tractor Decals
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Tractor Decals
DESCRIPTION
42 Deck Decals
SERVICE
INDEX
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36 Deck Decals
Page
Maintenance & Adjustment Safety Maintenance Adjustments
Chapter 9 Contents
Safe Maintenance & Adjustment Practices
Maintenance & Adjustment Safety
Using a ramp
Children
Safety and Instruction Decals
long as engine is running. Beware of thrown object
Maintenance
MAINTENANCE LOCATOR
CHART
Introduction
References
Electrical system
Torque values
Tires
Lubrication
10 amp, blade type
Main
20 amp, blade type
Clutch/Aux
Hydraulic system
Access to integrated pump/motor units
Fuel system
FUEL TANK
DRAINING THE FUEL TANKS
Engine oil and filter
DIPSTICK & ENGINE OIL FILLER TUBE
Belt replacement
Deck belt replacement
Engine mounting bolts
VIEWED FROM TOP OF UNIT
Integrated pump/motor drive replacement
Mower blade maintenance
Twisted Blade Edge
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9-19
Cutting
Introduction
Adjustments
Park Brake Adjustment
Steering linkage adjustment
Control lever neutral adjustment
supplied with the vehicle stands
NOTE Do not let pump control rod turn while tightening the jam nuts
Hydraulic pump belt adjustment
Steering dampener adjustment
Deck drive belt adjustment
Engine RPM setting
Deck leveling and height adjustment
Page
9-26
5. Loosen the two nuts that hold the right rear deck lifting arm. FIG
DECK LIFTING ARM NUTS
JAM NUT FLANGE NUTS
Numerical Index
Index
Part Numbers
Part