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none manual Fuel System Installation, 4-10, 333559 09/08
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Install
Hydro transmission service parts
Honda 16HP Electrical Schematic
Belt replacement
Maintenance
Part Of Wire
Footrest Assembly
Adjustments
NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK
Engine RPM setting
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Fuel System Installation
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2
6
1
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10
4
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12
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4
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4-10
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Contents
Hustler FasTrak 36 & 42 Decks Parts Manual
Hustler Turf Equipment
P.O. Box
Hesston, Kansas
This spark ignition system complies with Canadian ICES-002
cl-2
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cl-3
cl-4
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Table of Contents
Chapter
Chapter
Chapter
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Service Literature
Using this manual
Chapter
General Information
ABBREVIATIONDESCRIPTION
SIZE
FT-LBS
Hardware Description Codes & Abbreviations
Engine Guard and Anti-rollover Bracket Assemblies Footrest Assembly
Chapter 2 Contents
Tractor Frame Rivet Nut Installation
Tractor Frame Rivet Nut Installation
MFG. PART
Engine Guard and Anti-rollover Bracket Assemblies
1. Includes items 6 through
Footrest Assembly
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Chapter 3 Contents
Battery Installation Deck Lift Assembly
Hydro Transmission Installation S/N Prior To 07091558
Hydro Transmission Installation S/N Higher Than 07091558
Battery Installation
PART OF WIRE
HARNESS BLK
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Deck Lift Assembly
1. Apply grease to zerks see owners manual
Hydro Transmission Installation S/N Prior To
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1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT
4. Hydro transmission service parts
3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely
Hydro Transmission Installation S/N Prior To
Hydro Transmission Installation S/N Higher Than
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1. Torque to 17 ft.-lbs 2. Hydro transmission service parts
Hydro Transmission Installation S/N Higher Than
Steering and Brake Assembly
See Note
Steering and Brake Assembly
switch is activated by items 31/32 352112/352054 Brake Pivots
2. Order these parts for mowers with serial number prior to
3. Includes Item 1 781260 Steering Bar Grip
4. Use on mowers with serial numbers prior to
Chapter 4 Contents
Honda 16 HP Engine Installation
NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK
POSITIVE BATTERY CABLE
TO ENGINE 4 WIRES
Honda 16 HP Engine Installation
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1. Part of item 793083 Honda Wire Harness
2. Engine oil capacitySee engine owner’s manual
3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb
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Kohler 15 & 17 HP Engine Installation
Kohler 15 & 17 HP Engine Installation
1. Supplied with engine
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Fuel System Installation
4-10
1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system
3. Used on mowers with serial numbers higher than
4. Used on mowers with serial numbers prior to
Fuel System Installation
Instrument Panel Installation
10a 20a FUSE SIZE AND LOCATION
4-12
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Instrument Panel Installation
1. Part of 601127, 793117 or 793083 Tractor Wire Harness
2. Includes one 1 key and one 1 083022 metal key
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Honda 16HP Electrical Schematic
4-14
4-15
Honda 16HP Electrical Schematic
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Kohler 15 & 17 HP Electrical Schematic 601127
4-16
4-17
Kohler 15 & 17 HP Electrical Schematic 601127&793117
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4-18
Chapter 5 Contents
Front Wheel Assembly Front Wheel Breakdown -768044
Drive Wheel Assembly
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3. Assemble with extended inner race down
Front Wheel Assembly
1. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs
768044
Front Wheel Breakdown
1. Inflate tire to 8-12 psi
3. Used on 36 mowers only 927343CE & 927376CE
Drive Wheel Assembly
1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb
Deck Pulley Assembly 42 Blade Spindle Assembly Breakdown
Chapter 6 Contents
Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42
Deck Assembly
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Deck Assembly
1. Includes items 16 through
2. Do not torque, Item 1 330399 Discharge Chute must pivot freely
Deck Pulley Assembly
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Deck Pulley Assembly
1. Torque to 118 ft. lbs
2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning
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Deck Assembly
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2. Do not torque, Item 1 330399 Discharge Chute must pivot freely
Deck Assembly
1. Includes items 16 through
Deck Pulley Assembly
1412
6-10
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2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning
Deck Pulley Assembly
1. Torque to 118 ft. lbs
6-12
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6-13
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Blade Spindle Assembly Breakdown
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6-15
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6-16
Chapter 7 Contents
Deck Installation Belt Routing and Tensioning Seat Installation
Deck Installation
SERVICE
INDEX
DESCRIPTION
Belt Routing and Tensioning
2. Route belt as shown
Seat Installation
2. Available service parts and options for Michigan Seat
Chapter 8 Contents
Tractor Decals 42 Deck Decals 36 Deck Decals
Tractor Decals
Tractor Decals
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42 Deck Decals
SERVICE
INDEX
DESCRIPTION
36 Deck Decals
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Page
Chapter 9 Contents
Maintenance & Adjustment Safety Maintenance Adjustments
Maintenance & Adjustment Safety
Safe Maintenance & Adjustment Practices
Using a ramp
Children
Safety and Instruction Decals
long as engine is running. Beware of thrown object
CHART
Maintenance
MAINTENANCE LOCATOR
References
Introduction
Torque values
Tires
Lubrication
Electrical system
Main
20 amp, blade type
Clutch/Aux
10 amp, blade type
Access to integrated pump/motor units
Hydraulic system
Fuel system
FUEL TANK
Engine oil and filter
DRAINING THE FUEL TANKS
DIPSTICK & ENGINE OIL FILLER TUBE
Engine mounting bolts
Belt replacement
Deck belt replacement
Integrated pump/motor drive replacement
VIEWED FROM TOP OF UNIT
Mower blade maintenance
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9-19
Cutting
Twisted Blade Edge
Adjustments
Park Brake Adjustment
Steering linkage adjustment
Introduction
Control lever neutral adjustment
NOTE Do not let pump control rod turn while tightening the jam nuts
supplied with the vehicle stands
Steering dampener adjustment
Hydraulic pump belt adjustment
Deck leveling and height adjustment
Deck drive belt adjustment
Engine RPM setting
Page
5. Loosen the two nuts that hold the right rear deck lifting arm. FIG
DECK LIFTING ARM NUTS
JAM NUT FLANGE NUTS
9-26
Part Numbers
Numerical Index
Index
Part