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Hustler Turf none manual Tractor Frame Rivet Nut Installation, Mfg. Part

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Tractor Frame Rivet Nut Installation

INDEX	SERVICE	MFG. PART	QTY.	DESCRIPTION
NO.	PART NO.	NO.	QTY.	DESCRIPTION
NO.	PART NO.	NO.
1	546911	315440	1	FASTRAK 36 FRAME
	546895	320242	1	FASTRAK 42 FRAME
2	808493	808493	2	3/8-16 THREAD RIVET NUT
3	793869	793869	2	1.5 SQ TUBE PLUG

NOTES:

2-2	333559 09/08

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Hustler Turf none manual Tractor Frame Rivet Nut Installation, Mfg. Part

Contents

P.O. Box Hustler FasTrak 36 & 42 Decks Parts ManualHustler Turf Equipment Hesston, Kansas333559 9/08 cl-2This spark ignition system complies with Canadian ICES-002 333559 9/08 cl-3cl-4 333559 9/08Chapter Table of ContentsChapter Chapter333559 09/08 Chapter Service LiteratureUsing this manual General InformationFT-LBS ABBREVIATIONDESCRIPTIONSIZE Hardware Description Codes & AbbreviationsTractor Frame Rivet Nut Installation Chapter 2 ContentsEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Tractor Frame Rivet Nut Installation MFG. PARTEngine Guard and Anti-rollover Bracket Assemblies 1. Includes items 6 throughFootrest Assembly 333559 09/08Hydro Transmission Installation S/N Prior To 07091558 Chapter 3 ContentsBattery Installation Deck Lift Assembly Hydro Transmission Installation S/N Higher Than 07091558HARNESS BLK Battery InstallationPART OF WIRE 333559 09/08Deck Lift Assembly 1. Apply grease to zerks see owners manualHydro Transmission Installation S/N Prior To 333559 09/083. Do not torque, item 17 Pump Belt Idler Arm must pivot freely 1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT4. Hydro transmission service parts Hydro Transmission Installation S/N Prior ToHydro Transmission Installation S/N Higher Than 333559 09/081. Torque to 17 ft.-lbs 2. Hydro transmission service parts Hydro Transmission Installation S/N Higher ThanSteering and Brake Assembly See NoteSteering and Brake Assembly 3. Includes Item 1 781260 Steering Bar Grip switch is activated by items 31/32 352112/352054 Brake Pivots2. Order these parts for mowers with serial number prior to 4. Use on mowers with serial numbers prior toChapter 4 Contents POSITIVE BATTERY CABLE Honda 16 HP Engine InstallationNEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK TO ENGINE 4 WIRESHonda 16 HP Engine Installation 333559 09/083. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb 1. Part of item 793083 Honda Wire Harness2. Engine oil capacitySee engine owner’s manual 333559 09/08This page intentionally left blank 333559 09/08Kohler 15 & 17 HP Engine Installation Kohler 15 & 17 HP Engine Installation 1. Supplied with engine This page intentionally left blank 333559 09/084-10 Fuel System Installation333559 09/08 4. Used on mowers with serial numbers prior to 1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system3. Used on mowers with serial numbers higher than Fuel System Installation4-12 Instrument Panel Installation10a 20a FUSE SIZE AND LOCATION 333559 09/082. Includes one 1 key and one 1 083022 metal key 1. Part of 601127, 793117 or 793083 Tractor Wire HarnessInstrument Panel Installation 4-14 Honda 16HP Electrical Schematic333559 09/08 333559 09/08 Honda 16HP Electrical Schematic4-15 4-16 Kohler 15 & 17 HP Electrical Schematic 601127333559 09/08 333559 09/08 Kohler 15 & 17 HP Electrical Schematic 601127&7931174-17 4-18 This page intentionally left blank333559 09/08 Drive Wheel Assembly Chapter 5 ContentsFront Wheel Assembly Front Wheel Breakdown -768044 333559 08/081. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs Front Wheel Assembly3. Assemble with extended inner race down 1. Inflate tire to 8-12 psi Front Wheel Breakdown768044 1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb Drive Wheel Assembly3. Used on 36 mowers only 927343CE & 927376CE Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42 Chapter 6 ContentsDeck Pulley Assembly 42 Blade Spindle Assembly Breakdown Deck Assembly 333559 09/082. Do not torque, Item 1 330399 Discharge Chute must pivot freely 1. Includes items 16 throughDeck Assembly Deck Pulley Assembly 333559 09/082. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 1. Torque to 118 ft. lbsDeck Pulley Assembly 333559 09/08 This page intentionally left blank 333559 08/08Deck Assembly 333559 09/081. Includes items 16 through Deck Assembly2. Do not torque, Item 1 330399 Discharge Chute must pivot freely 6-10 Deck Pulley Assembly1412 333559 09/081. Torque to 118 ft. lbs Deck Pulley Assembly2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 6-12 333559 09/08333559 08/08 This page intentionally left blank6-13 Blade Spindle Assembly Breakdown 333559 08/08 6-156-16 This page intentionally left blank333559 09/08 Chapter 7 Contents Deck Installation Belt Routing and Tensioning Seat InstallationINDEX Deck InstallationSERVICE DESCRIPTIONBelt Routing and Tensioning 2. Route belt as shownSeat Installation 2. Available service parts and options for Michigan SeatChapter 8 Contents Tractor Decals 42 Deck Decals 36 Deck DecalsTractor Decals Tractor Decals 333559 08/08INDEX 42 Deck DecalsSERVICE DESCRIPTION36 Deck Decals 333559 08/08Page Chapter 9 Contents Maintenance & Adjustment Safety Maintenance AdjustmentsMaintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Children Safety and Instruction Decals long as engine is running. Beware of thrown object MAINTENANCE LOCATOR MaintenanceCHART References IntroductionLubrication Torque valuesTires Electrical systemClutch/Aux Main20 amp, blade type 10 amp, blade typeAccess to integrated pump/motor units Hydraulic systemFuel system FUEL TANK Engine oil and filter DRAINING THE FUEL TANKSDIPSTICK & ENGINE OIL FILLER TUBE Deck belt replacement Belt replacementEngine mounting bolts Integrated pump/motor drive replacement VIEWED FROM TOP OF UNITMower blade maintenance Cutting 333559 09/089-19 Twisted Blade EdgeSteering linkage adjustment AdjustmentsPark Brake Adjustment IntroductionControl lever neutral adjustment NOTE Do not let pump control rod turn while tightening the jam nuts supplied with the vehicle standsSteering dampener adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck drive belt adjustmentDeck leveling and height adjustment Page JAM NUT FLANGE NUTS 5. Loosen the two nuts that hold the right rear deck lifting arm. FIGDECK LIFTING ARM NUTS 9-26Index Numerical IndexPart Numbers Part