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Hustler Turf none manual cl-4, 333559 9/08

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Hustler Turf none manual cl-4, 333559 9/08

Contents

Hustler FasTrak 36 & 42 Decks Parts Manual Hustler Turf EquipmentP.O. Box Hesston, Kansas333559 9/08 cl-2This spark ignition system complies with Canadian ICES-002 333559 9/08 cl-3cl-4 333559 9/08Table of Contents ChapterChapter Chapter333559 09/08 Service Literature Using this manualChapter General InformationABBREVIATIONDESCRIPTION SIZEFT-LBS Hardware Description Codes & AbbreviationsTractor Frame Rivet Nut Installation Chapter 2 ContentsEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly Tractor Frame Rivet Nut Installation MFG. PARTEngine Guard and Anti-rollover Bracket Assemblies 1. Includes items 6 throughFootrest Assembly 333559 09/08Chapter 3 Contents Battery Installation Deck Lift AssemblyHydro Transmission Installation S/N Prior To 07091558 Hydro Transmission Installation S/N Higher Than 07091558Battery Installation PART OF WIREHARNESS BLK 333559 09/08Deck Lift Assembly 1. Apply grease to zerks see owners manualHydro Transmission Installation S/N Prior To 333559 09/081. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT 4. Hydro transmission service parts3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely Hydro Transmission Installation S/N Prior ToHydro Transmission Installation S/N Higher Than 333559 09/081. Torque to 17 ft.-lbs 2. Hydro transmission service parts Hydro Transmission Installation S/N Higher ThanSteering and Brake Assembly See NoteSteering and Brake Assembly switch is activated by items 31/32 352112/352054 Brake Pivots 2. Order these parts for mowers with serial number prior to3. Includes Item 1 781260 Steering Bar Grip 4. Use on mowers with serial numbers prior toChapter 4 Contents Honda 16 HP Engine Installation NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLKPOSITIVE BATTERY CABLE TO ENGINE 4 WIRESHonda 16 HP Engine Installation 333559 09/081. Part of item 793083 Honda Wire Harness 2. Engine oil capacitySee engine owner’s manual3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb 333559 09/08This page intentionally left blank 333559 09/08Kohler 15 & 17 HP Engine Installation Kohler 15 & 17 HP Engine Installation 1. Supplied with engine This page intentionally left blank 333559 09/084-10 Fuel System Installation333559 09/08 1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system 3. Used on mowers with serial numbers higher than4. Used on mowers with serial numbers prior to Fuel System InstallationInstrument Panel Installation 10a 20a FUSE SIZE AND LOCATION4-12 333559 09/082. Includes one 1 key and one 1 083022 metal key 1. Part of 601127, 793117 or 793083 Tractor Wire HarnessInstrument Panel Installation 4-14 Honda 16HP Electrical Schematic333559 09/08 333559 09/08 Honda 16HP Electrical Schematic4-15 4-16 Kohler 15 & 17 HP Electrical Schematic 601127333559 09/08 333559 09/08 Kohler 15 & 17 HP Electrical Schematic 601127&7931174-17 4-18 This page intentionally left blank333559 09/08 Chapter 5 Contents Front Wheel Assembly Front Wheel Breakdown -768044Drive Wheel Assembly 333559 08/081. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs Front Wheel Assembly3. Assemble with extended inner race down 1. Inflate tire to 8-12 psi Front Wheel Breakdown768044 1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb Drive Wheel Assembly3. Used on 36 mowers only 927343CE & 927376CE Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42 Chapter 6 ContentsDeck Pulley Assembly 42 Blade Spindle Assembly Breakdown Deck Assembly 333559 09/082. Do not torque, Item 1 330399 Discharge Chute must pivot freely 1. Includes items 16 throughDeck Assembly Deck Pulley Assembly 333559 09/082. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 1. Torque to 118 ft. lbsDeck Pulley Assembly 333559 09/08 This page intentionally left blank 333559 08/08Deck Assembly 333559 09/081. Includes items 16 through Deck Assembly2. Do not torque, Item 1 330399 Discharge Chute must pivot freely Deck Pulley Assembly 14126-10 333559 09/081. Torque to 118 ft. lbs Deck Pulley Assembly2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 6-12 333559 09/08333559 08/08 This page intentionally left blank6-13 Blade Spindle Assembly Breakdown 333559 08/08 6-156-16 This page intentionally left blank333559 09/08 Chapter 7 Contents Deck Installation Belt Routing and Tensioning Seat InstallationDeck Installation SERVICEINDEX DESCRIPTIONBelt Routing and Tensioning 2. Route belt as shownSeat Installation 2. Available service parts and options for Michigan SeatChapter 8 Contents Tractor Decals 42 Deck Decals 36 Deck DecalsTractor Decals Tractor Decals 333559 08/0842 Deck Decals SERVICEINDEX DESCRIPTION36 Deck Decals 333559 08/08Page Chapter 9 Contents Maintenance & Adjustment Safety Maintenance AdjustmentsMaintenance & Adjustment Safety Safe Maintenance & Adjustment PracticesUsing a ramp Children Safety and Instruction Decals long as engine is running. Beware of thrown object MAINTENANCE LOCATOR MaintenanceCHART References IntroductionTorque values TiresLubrication Electrical systemMain 20 amp, blade typeClutch/Aux 10 amp, blade typeAccess to integrated pump/motor units Hydraulic systemFuel system FUEL TANK Engine oil and filter DRAINING THE FUEL TANKSDIPSTICK & ENGINE OIL FILLER TUBE Deck belt replacement Belt replacementEngine mounting bolts Integrated pump/motor drive replacement VIEWED FROM TOP OF UNITMower blade maintenance 333559 09/08 9-19Cutting Twisted Blade EdgeAdjustments Park Brake AdjustmentSteering linkage adjustment IntroductionControl lever neutral adjustment NOTE Do not let pump control rod turn while tightening the jam nuts supplied with the vehicle standsSteering dampener adjustment Hydraulic pump belt adjustmentEngine RPM setting Deck drive belt adjustmentDeck leveling and height adjustment Page 5. Loosen the two nuts that hold the right rear deck lifting arm. FIG DECK LIFTING ARM NUTSJAM NUT FLANGE NUTS 9-26Index Numerical IndexPart Numbers Part