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Hustler Turf none manual Honda 16HP Electrical Schematic, 333559 09/08, 4-15

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Honda 16HP Electrical Schematic (793083)

333559 09/08

4-15

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Hustler Turf none manual Honda 16HP Electrical Schematic, 333559 09/08, 4-15

Contents

Hustler Turf Equipment Hustler FasTrak 36 & 42 Decks Parts ManualP.O. Box Hesston, Kansas333559 9/08 cl-2This spark ignition system complies with Canadian ICES-002 cl-3 333559 9/08333559 9/08 cl-4Chapter Table of ContentsChapter Chapter333559 09/08 Using this manual Service LiteratureChapter General InformationSIZE ABBREVIATIONDESCRIPTIONFT-LBS Hardware Description Codes & AbbreviationsTractor Frame Rivet Nut Installation Chapter 2 ContentsEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly MFG. PART Tractor Frame Rivet Nut Installation1. Includes items 6 through Engine Guard and Anti-rollover Bracket Assemblies333559 09/08 Footrest AssemblyBattery Installation Deck Lift Assembly Chapter 3 ContentsHydro Transmission Installation S/N Prior To 07091558 Hydro Transmission Installation S/N Higher Than 07091558PART OF WIRE Battery InstallationHARNESS BLK 333559 09/081. Apply grease to zerks see owners manual Deck Lift Assembly333559 09/08 Hydro Transmission Installation S/N Prior To4. Hydro transmission service parts 1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely Hydro Transmission Installation S/N Prior To333559 09/08 Hydro Transmission Installation S/N Higher ThanHydro Transmission Installation S/N Higher Than 1. Torque to 17 ft.-lbs 2. Hydro transmission service partsSee Note Steering and Brake AssemblySteering and Brake Assembly 2. Order these parts for mowers with serial number prior to switch is activated by items 31/32 352112/352054 Brake Pivots3. Includes Item 1 781260 Steering Bar Grip 4. Use on mowers with serial numbers prior toChapter 4 Contents NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK Honda 16 HP Engine InstallationPOSITIVE BATTERY CABLE TO ENGINE 4 WIRES333559 09/08 Honda 16 HP Engine Installation2. Engine oil capacitySee engine owner’s manual 1. Part of item 793083 Honda Wire Harness3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb 333559 09/08333559 09/08 This page intentionally left blankKohler 15 & 17 HP Engine Installation Kohler 15 & 17 HP Engine Installation 1. Supplied with engine 333559 09/08 This page intentionally left blank4-10 Fuel System Installation333559 09/08 3. Used on mowers with serial numbers higher than 1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system4. Used on mowers with serial numbers prior to Fuel System Installation10a 20a FUSE SIZE AND LOCATION Instrument Panel Installation4-12 333559 09/082. Includes one 1 key and one 1 083022 metal key 1. Part of 601127, 793117 or 793083 Tractor Wire HarnessInstrument Panel Installation 4-14 Honda 16HP Electrical Schematic333559 09/08 333559 09/08 Honda 16HP Electrical Schematic4-15 4-16 Kohler 15 & 17 HP Electrical Schematic 601127333559 09/08 333559 09/08 Kohler 15 & 17 HP Electrical Schematic 601127&7931174-17 4-18 This page intentionally left blank333559 09/08 Front Wheel Assembly Front Wheel Breakdown -768044 Chapter 5 ContentsDrive Wheel Assembly 333559 08/081. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs Front Wheel Assembly3. Assemble with extended inner race down 1. Inflate tire to 8-12 psi Front Wheel Breakdown768044 1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb Drive Wheel Assembly3. Used on 36 mowers only 927343CE & 927376CE Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42 Chapter 6 ContentsDeck Pulley Assembly 42 Blade Spindle Assembly Breakdown 333559 09/08 Deck Assembly2. Do not torque, Item 1 330399 Discharge Chute must pivot freely 1. Includes items 16 throughDeck Assembly 333559 09/08 Deck Pulley Assembly2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 1. Torque to 118 ft. lbsDeck Pulley Assembly 333559 09/08 333559 08/08 This page intentionally left blank333559 09/08 Deck Assembly1. Includes items 16 through Deck Assembly2. Do not torque, Item 1 330399 Discharge Chute must pivot freely 1412 Deck Pulley Assembly6-10 333559 09/081. Torque to 118 ft. lbs Deck Pulley Assembly2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 333559 09/08 6-12333559 08/08 This page intentionally left blank6-13 Blade Spindle Assembly Breakdown 6-15 333559 08/086-16 This page intentionally left blank333559 09/08 Deck Installation Belt Routing and Tensioning Seat Installation Chapter 7 ContentsSERVICE Deck InstallationINDEX DESCRIPTION2. Route belt as shown Belt Routing and Tensioning2. Available service parts and options for Michigan Seat Seat InstallationTractor Decals 42 Deck Decals 36 Deck Decals Chapter 8 ContentsTractor Decals 333559 08/08 Tractor DecalsSERVICE 42 Deck DecalsINDEX DESCRIPTION333559 08/08 36 Deck DecalsPage Maintenance & Adjustment Safety Maintenance Adjustments Chapter 9 ContentsSafe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyUsing a ramp Children Safety and Instruction Decals long as engine is running. Beware of thrown object MAINTENANCE LOCATOR MaintenanceCHART Introduction ReferencesTires Torque valuesLubrication Electrical system20 amp, blade type MainClutch/Aux 10 amp, blade typeHydraulic system Access to integrated pump/motor unitsFuel system FUEL TANK DRAINING THE FUEL TANKS Engine oil and filterDIPSTICK & ENGINE OIL FILLER TUBE Deck belt replacement Belt replacementEngine mounting bolts VIEWED FROM TOP OF UNIT Integrated pump/motor drive replacementMower blade maintenance 9-19 333559 09/08Cutting Twisted Blade EdgePark Brake Adjustment AdjustmentsSteering linkage adjustment IntroductionControl lever neutral adjustment supplied with the vehicle stands NOTE Do not let pump control rod turn while tightening the jam nutsHydraulic pump belt adjustment Steering dampener adjustmentEngine RPM setting Deck drive belt adjustmentDeck leveling and height adjustment Page DECK LIFTING ARM NUTS 5. Loosen the two nuts that hold the right rear deck lifting arm. FIGJAM NUT FLANGE NUTS 9-26Index Numerical IndexPart Numbers Part