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Hustler Turf none manual Steering and Brake Assembly

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Steering and Brake Assembly

		INDEX		SERVICE	MFG. PART	QTY.	DESCRIPTION
			NO.	PART NO.	NO.	QTY.	DESCRIPTION
			NO.	PART NO.	NO.
		1		781260	N/A	2	STEERING BAR GRIP
			2	360487	360487	2	STEERING BAR
	4		2	360487	360487	2	STEERING BAR
		3		600221	600221	2	CENTERING DAMPER
				783696	783696	2	CENTERING DAMPER
	5			783696	783696	2	CENTERING DAMPER
		4		767954	767954	10	FW .406 X .812 X .060 SAE HD ZN
		5		086660	086660	6	NT .375-16 HX LK NY
		6		705178	705178	4	CS .375-16 X 1.75 HX G5 ZNYC
		7		034272	034272	4	NT .312-18 HX G5 ZNYC
		8		768523	768523	22	FW .343 X .687 X .051/.080 HD ZNYC
		9		781922	781922	4	DAMPER BALL STUD
		10		797779	797779	8	IGUS® BUSHING
		11		023655	023655	12	NT .312-24 HX ZNYC
		12		325464	325464	2	STEERING CONTROL ARM
		13		768259	768259	8	IGUS® BUSHING
		14		718288	718288	2	FW .516 X .875 X .09 ZNYC
		15		793059	793059	2	E CLIP .80X.396X.042
		16		793646	793646	2	PUMP ROD ADJUSTER ASSEMBLY
		17		794396	794396	2	STEERING LINK ROD
		18		793612	793612	2	STEERING DRIVE ARM
		19		797753	797753	2	STEERING ARM
		20		005108	005108	2	CS .375-16 X 3.50 HX G5
		21		079186	079186	2	CS .312-18 X 1.25 HX G5 ZNYC
		22		797761	797761	2	STEERING BLOCK
		23		781567	781567	2	NT .50-13 HX LK NY ZNYC
		24		795625	795625	2	SNAP MOUNT PLUNGER SWITCH
		25		796615	796615	2	BALL JOINT LINK
		26		793174	793174	2	TOWLINK ROD
		27		048553	048553	2	CP .062D X 1.00 LG HML ZN
		28		068551	068551	4	NT .250-20 HX NL ZNYC
		29		797050	797050	2	BRAKE ACTUATOR ROD
		30		795229	795229	2	INLINE BALL JOINT
		31		352112	352112	1	L. H. BRAKE PIVOT (SHOWN)
		32		352054	352054	1	R. H. BRAKE PIVOT (NOT SHOWN)
		33		024927	024927	2	NT .250-20 HX GR.5 ZNYC
			34	781211	781211	2	PUSH BUTTON SWITCH, (DELTA)
	3		34	781211	781211	2	PUSH BUTTON SWITCH, (DELTA)
			35	060731	060731	4	CS 10-24 X .500 HXFLK ZNYC
	3		35	060731	060731	4	CS 10-24 X .500 HXFLK ZNYC
			36	315382	N/A	1	LEFT BRAKE PIVOT ARM (SHOWN)
	3		36	315382	N/A	1	LEFT BRAKE PIVOT ARM (SHOWN)
			37	315101	N/A	1	RIGHT BRAKE PIVOT ARM (NOT SHOWN)
	3		37	315101	N/A	1	RIGHT BRAKE PIVOT ARM (NOT SHOWN)
			38	794883	794883	2	COMPRESSION SPRING
	3		38	794883	794883	2	COMPRESSION SPRING
			39	793182	793182	2	BRAKE ACTUATOR ROD
	3		39	793182	793182	2	BRAKE ACTUATOR ROD
			40	089789	089789	4	FW .266 X .750 X .06 ZNYC
	3		40	089789	089789	4	FW .266 X .750 X .06 ZNYC
		41		029876	029876	2	LW .312 INT-EXT TOOTH Z

NOTES:

1.To adjust park brake safety switch: with Steering Bars in park position, adjust item 24 (795625 Snap Mount Plunger Switch) outboard until

333559 09/08

3-9

Image 21

Hustler Turf none manual Steering and Brake Assembly

Contents

Hustler Turf Equipment Hustler FasTrak 36 & 42 Decks Parts ManualP.O. Box Hesston, Kansascl-2 333559 9/08This spark ignition system complies with Canadian ICES-002 cl-3 333559 9/08333559 9/08 cl-4Chapter Table of ContentsChapter Chapter333559 09/08 Using this manual Service LiteratureChapter General InformationSIZE ABBREVIATIONDESCRIPTIONFT-LBS Hardware Description Codes & AbbreviationsChapter 2 Contents Tractor Frame Rivet Nut InstallationEngine Guard and Anti-rollover Bracket Assemblies Footrest Assembly MFG. PART Tractor Frame Rivet Nut Installation1. Includes items 6 through Engine Guard and Anti-rollover Bracket Assemblies333559 09/08 Footrest AssemblyBattery Installation Deck Lift Assembly Chapter 3 ContentsHydro Transmission Installation S/N Prior To 07091558 Hydro Transmission Installation S/N Higher Than 07091558PART OF WIRE Battery InstallationHARNESS BLK 333559 09/081. Apply grease to zerks see owners manual Deck Lift Assembly333559 09/08 Hydro Transmission Installation S/N Prior To4. Hydro transmission service parts 1. Torque to 17 ft.-lbs 2. Install using existing hardware on EZT3. Do not torque, item 17 Pump Belt Idler Arm must pivot freely Hydro Transmission Installation S/N Prior To333559 09/08 Hydro Transmission Installation S/N Higher ThanHydro Transmission Installation S/N Higher Than 1. Torque to 17 ft.-lbs 2. Hydro transmission service partsSee Note Steering and Brake AssemblySteering and Brake Assembly 2. Order these parts for mowers with serial number prior to switch is activated by items 31/32 352112/352054 Brake Pivots3. Includes Item 1 781260 Steering Bar Grip 4. Use on mowers with serial numbers prior toChapter 4 Contents NEGATIVE BATTERY CABLE FROM RECTIFIER 1 RED/BLK Honda 16 HP Engine InstallationPOSITIVE BATTERY CABLE TO ENGINE 4 WIRES333559 09/08 Honda 16 HP Engine Installation2. Engine oil capacitySee engine owner’s manual 1. Part of item 793083 Honda Wire Harness3. Engine speed 3550±50 RPM 4. Torque to 45-48 ft-lb 333559 09/08333559 09/08 This page intentionally left blankKohler 15 & 17 HP Engine Installation Kohler 15 & 17 HP Engine Installation 1. Supplied with engine 333559 09/08 This page intentionally left blankFuel System Installation 4-10333559 09/08 3. Used on mowers with serial numbers higher than 1. Torque to 20 ft.-lbs 2. Service parts not shown for fuel system4. Used on mowers with serial numbers prior to Fuel System Installation10a 20a FUSE SIZE AND LOCATION Instrument Panel Installation4-12 333559 09/081. Part of 601127, 793117 or 793083 Tractor Wire Harness 2. Includes one 1 key and one 1 083022 metal keyInstrument Panel Installation Honda 16HP Electrical Schematic 4-14333559 09/08 Honda 16HP Electrical Schematic 333559 09/084-15 Kohler 15 & 17 HP Electrical Schematic 601127 4-16333559 09/08 Kohler 15 & 17 HP Electrical Schematic 601127&793117 333559 09/084-17 This page intentionally left blank 4-18333559 09/08 Front Wheel Assembly Front Wheel Breakdown -768044 Chapter 5 ContentsDrive Wheel Assembly 333559 08/08Front Wheel Assembly 1. Apply grease to zerks, see owners manual 2. Torque to 75 ft.-lbs3. Assemble with extended inner race down Front Wheel Breakdown 1. Inflate tire to 8-12 psi768044 Drive Wheel Assembly 1. Inflate tire to 8-12 psi 2. Torque to 65-75 ft.-lb3. Used on 36 mowers only 927343CE & 927376CE Chapter 6 Contents Deck Assembly 36 Deck Pulley Assembly 36 Deck Assembly 42Deck Pulley Assembly 42 Blade Spindle Assembly Breakdown 333559 09/08 Deck Assembly1. Includes items 16 through 2. Do not torque, Item 1 330399 Discharge Chute must pivot freelyDeck Assembly 333559 09/08 Deck Pulley Assembly1. Torque to 118 ft. lbs 2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioningDeck Pulley Assembly 333559 09/08 333559 08/08 This page intentionally left blank333559 09/08 Deck AssemblyDeck Assembly 1. Includes items 16 through2. Do not torque, Item 1 330399 Discharge Chute must pivot freely 1412 Deck Pulley Assembly6-10 333559 09/08Deck Pulley Assembly 1. Torque to 118 ft. lbs2. See “Belt Routing and Tensioning” on page 7-3 for belt tensioning 333559 09/08 6-12This page intentionally left blank 333559 08/086-13 Blade Spindle Assembly Breakdown 6-15 333559 08/08This page intentionally left blank 6-16333559 09/08 Deck Installation Belt Routing and Tensioning Seat Installation Chapter 7 ContentsSERVICE Deck InstallationINDEX DESCRIPTION2. Route belt as shown Belt Routing and Tensioning2. Available service parts and options for Michigan Seat Seat InstallationTractor Decals 42 Deck Decals 36 Deck Decals Chapter 8 ContentsTractor Decals 333559 08/08 Tractor DecalsSERVICE 42 Deck DecalsINDEX DESCRIPTION333559 08/08 36 Deck DecalsPage Maintenance & Adjustment Safety Maintenance Adjustments Chapter 9 ContentsSafe Maintenance & Adjustment Practices Maintenance & Adjustment SafetyUsing a ramp Children Safety and Instruction Decals long as engine is running. Beware of thrown object Maintenance MAINTENANCE LOCATORCHART Introduction ReferencesTires Torque valuesLubrication Electrical system20 amp, blade type MainClutch/Aux 10 amp, blade typeHydraulic system Access to integrated pump/motor unitsFuel system FUEL TANK DRAINING THE FUEL TANKS Engine oil and filterDIPSTICK & ENGINE OIL FILLER TUBE Belt replacement Deck belt replacementEngine mounting bolts VIEWED FROM TOP OF UNIT Integrated pump/motor drive replacementMower blade maintenance 9-19 333559 09/08Cutting Twisted Blade EdgePark Brake Adjustment AdjustmentsSteering linkage adjustment IntroductionControl lever neutral adjustment supplied with the vehicle stands NOTE Do not let pump control rod turn while tightening the jam nutsHydraulic pump belt adjustment Steering dampener adjustmentDeck drive belt adjustment Engine RPM settingDeck leveling and height adjustment Page DECK LIFTING ARM NUTS 5. Loosen the two nuts that hold the right rear deck lifting arm. FIGJAM NUT FLANGE NUTS 9-26Numerical Index IndexPart Numbers Part