Troubleshooting – Operating Problems

Trouble

Saw blade is twisted.

Cuts not straight.

Blade slips off wheel(s).

Blade quickly becomes dull.

Blade warps.

Band Saw is noisy, or vibrates too much.

Blade teeth keep breaking.

Blade becomes damaged easily.

Probable Cause

Remedy

 

 

Blade has been improperly welded.

Re-weld the blade (see pages 16-19).

 

 

Blade not installed properly.

Set the guide inserts closer, and

increase blade tension.

 

 

 

Feeding workpiece too forcefully.

Decrease feed rate.

 

 

Incorrect choice of blade.

Use a proper width blade for radius or

wavy line cutting.

 

 

 

Blade tooth has improper set.

File to proper set or replace blade.

 

 

Not enough blade tension.

Increase tension.

 

 

Guide post too high.

Set guide post closer to the

workpiece.

 

 

 

Feed rate too strong.

Decrease feed rate.

 

 

Blade not tensioned enough.

Increase tension.

 

 

Wheels not aligned properly.

Contact technical service for

adjustment of wheel alignment.

 

 

 

Blade speed too fast.

Use slower speed.

 

 

Wrong blade for the job.

Use proper blade for workpiece.

 

 

Feed rate excessive.

Decrease feed rate.

 

 

Dull blade.

Sharpen or replace blade.

 

 

Guide post not fixed properly.

Fix guide post in position.

 

 

Blade not tensioned enough.

Increase tension.

 

 

Blade not 90° to table.

Adjust table perpendicular to blade

(see page 14).

 

 

 

Band Saw not resting on level

Floor must be flat.

surface.

 

 

 

The variator pulley is damaged.

Replace pulley.

 

 

Incorrect blade for the job.

Select proper blade pitch and style.

 

 

Blade is of inferior material.

Use better quality blade.

 

 

The blade has been over-annealed.

Decrease annealing temperature.

 

 

Too large a gap between blade

Adjust proper gap between guides

guides and blade.

and blade (see page 13).

 

 

Blade too wide for short radius

Select narrower blade appropriate to

cutting.

the job.

 

 

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Jet Tools VBS-3612 operating instructions Troubleshooting Operating Problems