Kohler 38RCL, 48RCL, 60RCL manual Service Schedule, Every Operation Daily

4.2 Service Schedule

Perform maintenance on each item in the service schedule at the designated intervals for the life of the generator set.

		Every	Every	Every	Every	Every	Every	As
Operation	Daily	100 Hr.	150 Hr.	400 Hr.	1000 Hr.	1500 Hr.	2000 Hr.	Req’d
GENERAL MAINTENANCE
Check for fluid leaks	X
Check coolant level *	X
Check engine oil level	X
Check all bolts and nuts for tightness ]	X						X	X
Change engine oil and filter [			X
Check fuel system for leaks ]							X
Check belts and belt tension					X
Inspect wiring for cuts, abrasions, or corrosion							X
Inspect vacuum lines and fittings							X
AIR INTAKE SYSTEM
Inspect and clean air cleaner element [			X					X
Replace air cleaner element [				X				X
Check air induction for leaks					X
Check intake manifold for vacuum leaks					X
COOLING SYSTEM
Inspect and clean radiator exterior ]		X						X
Replace engine coolant w					X
Inspect coolant hoses					X
ELECTRICAL SYSTEM
Check battery charge and fluid level ]		X						X
Inspect electrical system							X
Clean battery cables ]								X
EXHAUST SYSTEM
Inspect exhaust manifold for leaks							X
Inspect exhaust piping for leaks							X
Check HEGO (oxygen) sensor connections and wires							X
FUEL SYSTEM
Check fuel shutoff valve for leaks and function							X
Check fuel regulator pressure							X
Test fuel lines for leaks							X
Inspect/drain vaporizer for oil buildup							X
IGNITION SYSTEM
Check spark plug wires for cuts, abrasions, or hardening					X
Clean secondary ignition coil wires					X
Replace distributor cap and rotor							X
Replace spark plugs				X		X
Replace spark plug wires							X

* Check engine coolant condition and protection, hoses, and clamps annually (prior to cold weather). [ More frequent intervals may be required in dusty or dirty operating conditions.

] Seasonal or as required.

w Long-life coolant is recommended. When long-life coolant is used, the change interval is 5000 hours or 5 years. Do not mix coolant types.

48 Section 4 Scheduled Maintenance TP-6810 11/13