Section 4 Scheduled Maintenance

4.1General Maintenance

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger.

(3)Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

WARNING

Hot engine and exhaust system.

Can cause severe injury or death.

Do not work on the generator set until it cools.

Servicing the exhaust system. Hot parts can cause severe injury or death. Do not touch hot engine parts. The engine and exhaust system components become extremely hot during operation.

WARNING

Hazardous voltage. Moving parts.

Can cause severe injury or death.

Operate the generator set only when all guards and electrical enclosures are in place.

Servicing the generator set when it is operating. Exposed moving parts can cause severe injury or death. Keep hands, feet, hair, clothing, and test leads away from the belts and pulleys when the generator set is running. Replace guards, screens, and covers before operating the generator set.

The engine and generator set may use both American Standard and metric hardware. Use the correct size tools to prevent rounding of the bolt heads and nuts.

See the Safety Precautions and Instructions at the beginning of this manual before attempting to service, repair, or operate the generator set. Have an authorized Kohler distributor/dealer perform generator set service.

Engine Service. Perform generator set engine service at the intervals specified by the engine operation manual.

Generator Set Service. Perform generator set service at the intervals specified by the generator set operation manual.

Routine Maintenance. Refer to the following generator set service schedule, the engine service schedule, and the runtime hours shown on the RDC2 controller to determine when to schedule routine maintenance. Service generator sets that are subject to extreme weather or dusty or dirty conditions more frequently.

Maintenance and Service Parts. Obtain maintenance and service parts from an authorized Kohler distributor/dealer.

TP-6810 11/13

Section 4 Scheduled Maintenance 47

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Kohler 60RCL, 38RCL, 48RCL manual Scheduled Maintenance, General Maintenance
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38RCL, 48RCL, 60RCL specifications

The Kohler RCL series of generators, particularly the 60RCL, 48RCL, and 38RCL models, represents a premium choice for those seeking reliable power solutions for residential and light commercial applications. Each model is tailored to meet diverse power needs, ensuring uninterrupted electricity supply during outages.

The 60RCL is engineered for maximum performance, offering 60 kW of power. This model is ideal for larger homes or small businesses that require dependable backup power. Its powerful Kohler engine is designed to deliver a quiet, smooth performance, while the advanced sound-dampening features keep noise levels to a minimum. The 48RCL offers a slightly lower output at 48 kW, making it suitable for medium-sized homes. Its compact design allows for flexible installation options, whether it’s outdoors or in a utility area, while still providing robust power during critical times.

The 38RCL, while the smallest of the series with 38 kW output, is perfect for homes that need a reliable backup generator without the bulk. Its streamlined design does not compromise on performance, making it an excellent choice for energy-efficient homes. All models in the RCL series come equipped with Kohler's Command Pro commercial-grade engine, ensuring longevity and reliability even in the harshest conditions.

A standout feature of the RCL series is the integrated KOHLER® 2.4-inch color display, which allows users to monitor generator performance in real-time. This user-friendly interface provides vital information such as operational status, run time, and maintenance notifications. Additionally, the series is designed with automatic transfer switches that allow for seamless switching between utility and generator power.

Moreover, these generators incorporate advanced control systems with remote monitoring capabilities, enabling users to check the status of their power supply from a smartphone or tablet. Designed with efficiency in mind, the RCL series boasts a fuel-efficient operation that supports both natural gas and propane, catering to diverse energy preferences.

In summary, the Kohler 60RCL, 48RCL, and 38RCL generators combine high performance, advanced technology, and user-friendly features. They are reliable solutions for anyone looking to safeguard their power needs, ensuring peace of mind when it matters most.
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