Lennox International Inc G32Q3-75, G32Q3-100, G32Q5-125, G32Q5-100 Cabinet, Heat exchanger/coil

Models: G32Q4-100 G32Q4-125 G32Q3-75 G32Q5-125 G32Q5-100 G32Q3-100

1 32
Download 32 pages 3.21 Kb
Page 27
Image 27
CABINET

The following repair parts are available through independent Lennox dealers. When ordering parts, include the complete furnace model number listed on the unit rating plate. Example: G32Q3-75-1.

CABINET

PARTS

 

Gas manifold

 

 

Cabinet

cap

 

 

Combustion

 

air inducer

Blower

panel

 

 

Main

burner

orifices

Upper

access

panel

 

Main

burners

 

 

CONTROL

PANEL

PARTS

Two-stage

gas valve

Two-Stage control board

Ignitor

 

 

 

 

 

 

 

 

 

 

 

Surelight TM integrated control board

Primary

limit

control

Flame

 

rollout

switch

Transformer

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit

breaker

 

 

Filter and filter rack assembly

Door interlock

switch

 

Flue transition

 

 

 

 

 

 

 

 

BLOWER

PARTS

 

Pressure switch

- high heat (-75 only)

Blower

wheel

 

 

Pressure switch - low heat

 

 

Flame

sensor

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor mounting frame (Q4/5 only)

Sight

glass

and

grommet

Rubber

boot

trap

Motor capacitor

 

 

Foam

manifold

gaskets

Blower housing cut-off plate

Two-speed combustion air inducer

Blower

housing

 

 

Condensate pipe plug and adapter

HEATING

PARTS

 

 

Cold end header (collector) box

Heat exchanger/coil

assembly

 

 

 

 

 

 

Make sure to Identify LED'SCorrectly.

Refer to figure 30 for control board layout.

LED #1

LED #2

SIMULTANEOUS

SIMULTANEOUS

SLOW FLASH

SLOWFLASH

SIMULTANEOUS

SIMULTANEOUS

FAST FLASH

FASTFLASH

SLOW FLASH

ON

OFF

SLOW FLASH

DESCRIPTION

Power on - Normal operation.

Also siqnaleddudnq coolin,qand continuousfan

Normal operation- signaledwhen heating demand initiatedat thermostat.

Primary or secondary limit switch open. Limit must close within 3 minutes or unit qqes into 1 hour Watchouard,

Pressure switchopen or has opened 5 times during a single carl for heat; OR: Blocked inlet/exhaust vent;

OR: Pressure switchclosed prior to activationof combustion air inducer.

ALTERNATING

ALTERNATING

SLOW FLASH

SLOW FLASH

SLOW FLASH

OFF

ON

SLOW FLASH

ON

ON

ON

OFF

OFF

ON

Watchguard - burners failed to ignite;OR limit open more than 3 minutes; OR lost flame sense 5 times in one heating cycle;

OR pressure switch opened 5 times in one heatino cvcle.

Flame sensed withoutgas valve energized. Rollout switchopen.

Cimuit board failure or controlwired incorrectly.Check 24 and 115 volts to

board.

FAST FLASH

SLOW FLASH

Main power polarity reversed. Switch line and neutral.

SLOW FLASH

FAST FLASH

Low flame signal. Measures below .7 micmAmps. Replace flame sense rod.

 

 

The followingconditionsare sensed during the ignitorwarm-up period only:

 

 

1) Improper main ground;

ALTERNATING

ALTERNATING

2)

Broken ignitor;OR: Open ignitorcircuit;

FASTFLASH

FASTFLASH

3)

Line voltage be{ow 75 volts.

(If voltage towerthan 75 volts pdor to ignitor warm-up,control will signal waiting on call from thermostat, and will not respond.

NOTE - Slow flash equals 1 Hz (one flash per second). Fast flash equals 3 Hz (three flashes per second). Dropout flame

sense current = 0.15 to 0.17 microAmps.

Page 27

Page 27
Image 27
Lennox International Inc G32Q3-75, G32Q3-100 Cabinet, Heat exchanger/coil, sense current = 0.15 to 0.17 microAmps