E-5

TROUBLESHOOTING

E-5

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

TROUBLESHOOTING GUIDE

Observe Safety Guidelines detailed in the beginning of this manual.

PROBLEMS

 

POSSIBLE

 

RECOMMENDED

(SYMPTOMS)

 

CAUSE

 

COURSE OF ACTION

 

OUTPUT PROBLEMS

 

Thermal LED is lit.

1. Fan thermostat has opened.

 

 

Check for proper fan operation.

 

 

(Fan should run whenever out-

 

 

put power is on.) Check for

 

 

material blocking intake or

 

 

exhaust louvers, or for excessive

 

 

dirt clogging cooling channels in

 

 

machine. Blow air in rear louvers

 

 

to remove dirt around the fan.

 

 

2. Secondary rectifier or Choke

 

 

thermostat has opened. After

 

 

machine has cooled, reduce

 

 

load, duty cycle, or both. Check

 

 

for material blocking intake or

 

 

exhaust louvers.

 

 

 

 

3. DC Bus PC board thermostat

 

 

has opened check for excessive

 

 

load on 40VDC supply.

 

 

 

 

 

Machine wont weld, cant get any

1. Input voltage is too low or too

If all recommended possible areas

output.

high. Make certain that input

 

voltage is proper, according to

of misadjustments have been

 

the Rating Plate located on the

checked and the problem persists,

 

rear of the machine.

 

contact your local Lincoln

 

2. If the Thermal LED is also lit,

Authorized Field Service Facility.

 

see Yellow Thermal LED is Lit

 

 

section.

 

 

 

 

3. Primary current limit has been

 

 

exceeded. Possible short in out-

 

 

put circuit. Turn machine off.

 

 

Remove all loads from the out-

 

 

put of the machine. Turn back

 

 

on. If condition persists, turn

 

 

power off, and contact an autho-

 

 

rized

Lincoln

Electric

Field

 

 

Service facility.

 

 

 

 

4. This problem will normally be

 

 

accompanied by an error code.

 

 

Error codes are displayed as a

 

 

series of red and green flashes by

 

 

the

status

light.

See

 

 

"Troubleshooting the Power Wave

 

/Power Feed System Using the Status LED" section of this text.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln Electric Field Service Facility for technical assistance.

POWER WAVE F355i (CE)

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Lincoln Electric F355I manual Problems