vi |
| TABLE OF CONTENTS |
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| vi |
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| Installation | Page | |||
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| Section A | ||||
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| Technical Specifications | ||||
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| Safety Precautions | ||||
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| Mounting the Wire Drive Unit | ||||
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| Boom Mounting of Wire Drive | ||||
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| Electrode Routing | ||||
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| Mounting the Control Box and Receptacle Configuration | ||||
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| Separating the Control Box from the Wire Drive (Bench Model Only) | ||||
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| Mounting the Control Box (Boom or Separated Bench Models) | ||||
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| Determining Receptacle Configuration | ||||
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| Mounting on Power Source | ||||
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| Control Cable | ||||
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| Control Cable Connections | ||||
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| Control Cable Specifications | ||||
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| Available Cable Assemblies | ||||
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| Electrode Cable Connections | ||||
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| Work Cable Connections | ||||
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| Wire Drive Gear Ratio (High or Low Speed) | ||||
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| Selecting the Proper Gear Ratio | ||||
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| Changing the Wire Drive Ratio | ||||
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| DIP Switch Setup | ||||
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| Setting DIP Switches in the Control Box and Wire Drive | ||||
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| Wire Feed Drive Roll Kits | ||||
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| Procedure to Install Drive Rolls and Wire Guides | ||||
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| Gun and Cable Assemblies with Standard Connection | ||||
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| Gun and Cable Assemblies with | ||||
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| General Gun Connection Guidelines | ||||
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| GMAW Shielding Gas | ||||
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| Gas Guard Regulator | ||||
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| Wire Spindle Placement | ||||
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| Water Connections (For Water Cooled Guns) | ||||
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| Wire Feed Shut Down Circuit (Optional) | ||||
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| Optional Features Installation | ||||
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| Optional Panels for Control Box | ||||
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| General Panel Installation Guidelines | ||||
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| Boom and Bench Conversions | ||||
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| Operation | Section B | ||||
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| Safety Precautions | ||||
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| Product Description | ||||
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| Recommended Processes and Equipment | ||||
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| Duty Cycle | ||||
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| Control Box Operation | ||||
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| Operation with Previous Software Versions | ||||
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| Wire Drive Operation | ||||
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| 2 Step/4 Step Switch Operation | ||||
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| Cold Feed/Gas Purge Switch | ||||
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| Wire Drive - PC Board Adjustments | ||||
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| Wire Reel Loading | ||||
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| Feeding Electrode and Brake Adjustment | ||||
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| Drive Roll Pressure Setting | ||||
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| Procedure for Setting Angle of Feedplate | ||||
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| Gas Guard Regulator Setting | ||||
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| Making a Weld | ||||
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| Wire Reel Changing | ||||
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| Wire Feed Overload Protection | ||||
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| Component Status Lights | ||||
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| Status Light States | ||||
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| Accessories | Section C |
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| Drive Roll and Guide Tube Kits | ||||
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| Other Accessories | ||||
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| Maintenance | Section D | |||
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| Safety Precautions | ||||
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| Routine Maintenance | ||||
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| Avoiding Wire Feeding Problems | ||||
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| Periodic Maintenance | ||||
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| Procedure for Removing Feedplate from Wire Feeder | ||||
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Page 7
Image 7
