Section E, Section F, P306 Series | Lincoln Electric IM584-D

vii	TABLE OF CONTENTS

	Troubleshooting	Page
	Troubleshooting	Section E
	Safety Precautions	E-1
	Troubleshooting Guide	E-2
	Procedure for Replacing PC Boards	E-13

	Diagrams	Section F
	Wiring (Power Feed 10 Control Box)	F-1
	Wiring (Power Feed 10 Feed Head)	F-2
	Dimension Print	F-3

Parts Lists		P306 Series

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Lincoln Electric IM584-D manual Section E, Section F, P306 Series

Contents

OPERATOR’S Manual Safety California Proposition 65 Warnings Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a LʼArc Thank You Table of Contents P306 Series Section ESection F Installation Boom Mounting of Wire Drive Unit Safety PrecautionsMounting the Wire Drive Unit Mounting on Power Source Control CableMounting the Control BOX Boom or Separated Bench Models Control Cable Connections Electrode Cable Connections Control Cable SpecificationsAvailable Cable Assemblies Wire Drive Gear Ratio High or LOW Speed Changing the Wire Drive RatioWork Cable Connections Selecting the Proper Gear Ratio Ratio Change Procedure DIP Switch Setup Setting DIP Switches in the Control BOX 8INSTALLATIONA-8 LSB Setting DIP Switches in the Wire Drive Figure A.4 Wire Feed Drive Roll Kits Procedure to Install Drive Rolls and Wire GuidesGUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATECONNECTION General GUN Connection Guidelines GUN Connections General Wire Spindle Placement Wire Feed Shut Down Circuit OptionalGmaw Shielding GAS Water Connections for Water Cooled Guns Optional Panels for Control BOX General Panel Installation GuidelinesBoom and Bench Conversions Operation Product DescriptionRecommended Processes and Equipment Duty Cycle K1542-5 Dual Procedure Panel K1542-9 Dual Procedure / Memory Panel Control BOX Panels -- ʻLARGEʼ Option Panels CV/Gouge PanelStdK1542-6 M Panel K1542-11 MX2 Panel Control BOX Panels -- SET UP Controls Description K1542-12 MSP2 Panel Control BOX -- Using Operating Limits Control BOX -- PC Board Adjustments Operation with Previous Software Version Wire Drive OperationWire Drive Settings -- External Gear BOX Ratio Wire Reel Loading READI-REELS, Spools or CoilsElectrode Polarity Figure B.1 Feeding Electrode and Brake Adjustment Drive Roll Pressure SettingProcedure for Setting Angle of Feedplate GAS Guard Regulator Setting Making a Weld Wire Reel ChangingWire Feed Overload Protection Component Status Lights Status Light States Status Light States CONʼT Accessories Wire Size Solid Steel ElectrodeCored Electrode Aluminum Electrode Description and Installation of Optional Control BOX Panels K1542-5 Dual Procedure Panel CC/STICK/GOUGE Mode Constant Voltage CV/Weld, CV/MIG, CV/Flux Cored Procedures K1542-11 MX2 Panel Large Panel 10 MS/STT Panel Large Panel K1542-9 Dual Procedure Memory Panel Small Panel K1543, K1544 and K1545 Input Cable Assemblies K1548-1 Linc NET Receptacle KIT Input and Output Control Box Cabinet ProcedureFeeder Head Enclosure Procedure K162H Wire Spindle Adapter K1504-1 Coil AdapterK435 Coil Adapter K363P READI-REEL Adapter Guns and GUN Adapters GUN Receiver Bushings and Adapters Conduit Adapters Dual Procedure Switch OptionsUsing Dual Procedure with FAST-MATE Guns K590-5 Water Connection KIT for Drive only K1536-1 Water Flow Sensor KITK659-1 GAS Guard Regulator K1557-1 Swivel Mount Maintenance MaintenanceWire Drive Motor and Gearbox Gun and Cable Maintenance 1TROUBLESHOOTINGE-1 HOW to USE Troubleshooting Guide Troubleshooting Your local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Possible Cause Course of Action Either of these fail, the problem is Change Or harness disconnected from Fails the continuity test, repair or Switch 8 must be set to 1 or ON. Field Service Facility Err 001 Err 003Err 004 Err 005 Err 020 Err 100Err 200 Err 201 Err 211 Err 212 Diagrams Diagrams Wiring Diagram Power Feed 10 Wire Drive Power Feed 2000 L10599 Power Feed Power Feed Power Feed Precaucion Warnung