E-6TROUBLESHOOTING

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

 

 

Rough wire feeding or wire will not

 

 

1. The gun cable may be kinked or

 

 

 

 

 

 

 

feed but drive rolls are turning.

 

 

 

twisted.

 

 

 

 

 

 

 

 

 

 

2.

The wire may be jammed in the

 

 

 

 

 

 

 

 

 

 

 

gun cable, or gun cable may

 

 

 

 

 

 

 

 

 

 

 

be dirty.

 

 

 

 

 

 

 

 

 

 

3.

Check drive roll tension and

 

 

 

 

 

 

 

 

 

 

 

position of grooves.

 

 

 

 

 

 

 

 

 

 

4.

Check for worn or loose

 

 

 

 

 

 

 

 

 

 

 

drive roll.

 

 

 

If all recommended possible areas

 

 

 

 

 

 

5.

The electrode may be rusty or

 

 

 

 

 

 

 

 

 

 

dirty.

 

 

 

of misadjustment have been

 

 

 

 

 

 

6.

Check for damaged or incorrect

 

 

 

checked and the problem persists,

 

 

 

 

 

 

 

contact tip.

 

 

 

contact your local Lincoln

 

 

 

 

 

 

 

 

 

 

 

Authorized Field Service Facility.

 

 

 

There is no wire feed but arc

 

 

1. If the drive rolls are turning

 

 

 

 

 

 

voltage is present.

 

 

 

check the drive roll tension.

 

 

 

 

 

 

 

 

 

 

 

Check for restrictions in the wire

 

 

 

 

 

 

 

 

 

 

 

feeding path.

 

 

 

 

 

 

 

 

 

 

2.

If the drive rolls are not turning

 

 

 

 

 

 

 

 

 

 

 

when the gun trigger is pulled

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

there is a problem within the

 

 

 

 

 

 

 

 

 

 

 

SP-255.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

If using a Spool Gun adapter kit,

 

 

 

 

 

 

 

 

 

 

 

make sure transfer switch is in

 

 

 

 

 

 

 

 

 

 

 

the correct position.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

Gas does not flow when gun trigger

 

 

1. The Process gas type may be

 

 

 

 

 

is pulled.

 

 

 

set to NONE for Innershield.

 

 

 

 

 

 

 

 

 

Press Process key and enter

 

 

 

 

 

 

 

 

 

correct process including gas.

 

 

 

 

 

 

 

 

2.

Make sure gas supply is con-

 

 

If all recommended possible areas

 

 

 

 

 

 

nected properly and turned “on”.

 

 

of misadjustment have been

 

 

 

 

 

3.

If the gas solenoid does actuate

 

 

checked and the problem persists,

 

 

 

 

 

 

when the gun trigger is pulled

 

 

contact your local Lincoln

 

 

 

 

 

 

there may be a restriction in the

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

 

 

 

gas supply line.

 

 

 

 

 

 

 

 

4.

The gun cable assembly may be

 

 

 

 

 

 

 

 

 

faulty. Check or replace.

 

 

 

 

 

 

 

 

5.

If using a Spool Gun adapter kit,

 

 

 

 

 

 

 

 

 

make sure transfer switch is in

 

 

 

 

 

 

 

 

 

the correct position.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

IDEALARC SP-255

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Lincoln Electric SP-255 manual 6TROUBLESHOOTING, Contact your local Lincoln Authorized Field Service Facility