TROUBLESHOOTINGE-3

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

Machine does not put out full

 

 

1.

If “HIGH LINE” or “LOW LINE”

 

 

power. Welds are “cold”.

 

 

 

messages are displayed then

 

 

 

 

 

 

check the input voltage. Make

 

 

 

 

 

 

sure input voltage matches

 

 

 

 

 

 

nameplate rating and reconnect

 

 

 

 

 

 

panel configuration.

 

 

 

 

 

2.

Make sure settings for wire feed

 

 

 

 

 

 

speed and voltage are correct

 

 

 

 

 

 

for process being used.

 

 

 

 

 

3.

Make sure output polarity is cor-

 

 

 

 

 

 

rect for process being used.

 

 

 

 

 

4.

Check welding cables and gun

 

 

 

 

 

 

assembly for loose or faulty con-

 

 

 

 

 

 

nections.

 

 

 

 

 

 

 

 

 

Poor arc striking with electrode

 

 

1.

Make sure settings for wire

 

 

sticking or blasting off.

 

 

 

speed and voltage are correct

 

 

 

 

 

 

for process being used.

 

 

 

 

 

2.

The Run-In (Fast or Slow) speed

 

 

 

 

 

 

may be wrong for process and

 

 

 

 

 

 

technique being used. See

 

 

 

 

 

 

Operation section.

 

 

 

 

 

3.

The Start Voltage may be set

 

 

 

 

 

 

wrong for process and technique

 

 

 

 

 

 

being used. See Operation sec-

 

 

 

 

 

 

tion.

 

 

 

 

 

4.

The gas shielding may be

 

 

 

 

 

 

improper for process.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

IDEALARC SP-255

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Lincoln Electric SP-255 manual TROUBLESHOOTINGE-3