G-10 | | | ELECTRICAL DIAGRAMS | | | | | | | | | G-10 |
PC BOARD ASSEMBLY-POWER SUPPLY | | | | | | | | | | | | |
| | | | | | ITEM | | PART NUMBER | REQ'D. | DESCRIPTION | REFERENCE | |
| | | | | | | | | | | | DESIGNATOR | |
| | | | | | 1 | | G3632-D | 1 POWER PC BOARD BLANK | | |
| | | | | | 2 | | M19436-3 | 1 | POTTING TRAY | | | |
| | | | | | 3 | | S8025-80 | 2 | SELF TAPPING SCREW | | |
| | | N.G. | | | 4 | | E2527 | 115g (4.1 oz) EPOXY ENCAPSULATIOG RESIN | | |
| | 1 | | | 5 | | E2861 | AS REQ'D ELECTRICAL INSULATING COMPOUND | | |
| | 2 | 3 | | | | |
| | | | | FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT | |
| | | | | | | |
| | | | | | | | | | SPECIFICATIONS | | |
| | | | | | ITEM | PART NUMBER | QTY. | DESCRIPTION | | REFERENCE | |
| | | | | | 6 | | N/A | 1 | PCB,MTP,DC POWER ASSY,NP | N/A | |
| | | | | | 7 | | S25001-1821SMT | 2 | SRES,1.82K,1206,1%,1/8W,NP | R14 R20 | |
| | | | | | 8 | | S25001-5621SMT | 3 | SRES,5.62K,1206,1%,1/8W,TR,NP | R12 R28 R45 | |
| | | | | | 9 | | S25001-1002SMT | 6 | SRES,10K,1206,1%,1/4W,(09X-007 | R4 R13 R22 R2 R27 R56 | |
| | | | | | 10 | | S25001-5622SMT | 2 | SRES,56.2K,1206,1%,1/8W,NP(500 | R38 R39 | |
| | | | | | 11 | | S25001-1003SMT | 3 | SRES,100K,TKF,1206,1%,1/8W,TR, | R5 R10 R29 | |
| | | | | | 12 | | S25001-3320SMT | 2 | SRES,330,1206,5%,1/4W | R41 R53 | |
| | | | | | 13 | | S25001-2490SMT | 1 | SRES,249,1206,1%,1/4W,TR,NP | R33 | |
| | | | | | 14 | | S25001-2213SMT | 2 | SRES,221K,1206,1%,1/8W,TR,NP | R34 R52 | |
| | | | | | 15 | | S25005-1SMT | 2 | SRES,0.05,1%,2W,TR,NP | R11 R30 | |
| | | | | | 16 | | S25009-1001SMT | 1 | SRES,1K,5%,2W,TR,NP | R26 | |
| | | | | | 17 | | S25001-33R2SMT | 2 | SRES,33.2,1206,1%,1/4W,TR,NP | R15 R16 | |
| | | | | | 18 | | S25001-4322SMT | 2 | SRES,43.2K,1206,1%,1/4W,TR,NP | R18 R49 | |
| | | | | | 19 | | S25001-4422SMT | 2 | SRES,44.2K,1206,1%,1/4W,TR,NP | R42 R51 | |
| | | | (3.64) | | 20 | | S25084-1SMT | 1 | SRES,THERMISTOR,POS TEMP,TR,NP | R50 | |
| | | | | | 21 | | S25084-2SMT | 2 | SRES,THERMISTOR,POS TEMP,TR,NP | R17 R24 | |
| | | | | | | | | | | | C1 C10 C17 C18 C19 C20 C24 | |
| | | | | | 22 | | S25024-12SMT | 11 | SCAP,4.7uF,TAN,35V,20%,TR,NP | C33 C38 C3 C6 | |
| | | | | | 23 | | S25024-2SMT | 5 | SCAP,1uF,TAN,3528,35V,TR,NP | C23 C29 C30 C40 C47 | |
| | | | | | 24 | | S25020-4SMT | 2 | SCAP,820pF,0805,50V,COG,5%,TR, | C4 C8 | |
| | | | | | 25 | | S25020-5SMT | 2 | SCAP,2700pF,0805,5OV,X7R,5%,TR | C16 C42 | |
| | | | | | | | | | | | C2 C5 C7 C9 C14 C21 C22 C25 | |
| | | DR | | | 26 | | S25020-3SMT | 12 | SCAP,0.1uF,0805,50V,X7R,10%,TR | C34 C39 C44 C53 | |
| | | | | 27 | | S25020-18SMT | 2 | SCAP,10pF,CER,0805,100V,5%,TR, | C28 C32 | |
| | | | | | | |
| | | | | | 28 | | S25026-1SMT | 1 | SCAP,33uF,TAN,7343,25V,10%,TR,LOW ESR | C11 | |
| | | | | | 29 | | S25026-2SMT | 5 | SCAP,100uF,TAN,7343,10V,20%,TR | C35 C36 C37 C41 C43 | |
| | | N.A. | | | 30 | | S25040-2SMT | 7 | SDIO,1A,400V,DO-214BA,GLS,NP | D10 D12 D13 D14 D17 D24 D25 | |
| | | | | | | |
| | | | | | 31 | | S25080-1SMT | 2 | SLED,RED,1206,TR,NP | LED1 LED2 | |
| | | | | | 32 | | S25040-3SMT | 2 | SDIO,MURD620CT,6A,200V,ULTRA-F | D4 D18 | |
| | | (6.14) | | | 33 | | S25049-2SMT | 4 | SDIO,MBRA130LT3,1A,30V,SCHOTTK | D20 D21 D22 D23 | |
| | | | | 34 | | S25040-13SMT | 1 | SDIO,MURB1620CT,16A,200V | D16 | |
| | | | | | 35 | | S25044-13SMT | 1 | SDIO,1SMB5934BT3,24V,3W | DZ1 | |
| | | | | | 36 | | S25046-5SMT | 2 | SDIO,MMSZ5254BT1,0.5W,27V,5%,T | DZ2 DZ3 | |
| | | | | | 37 | | S25044-12SMT | 1 | SDIO,1SMB5913BT3,3W,3.3V,5%,TR | DZ4 | |
| | | | | | 38 | | S25044-5SMT | 2 | SDIO,1SMB5931BT3,3W,18V,5%,TR, | DZ7 DZ8 | |
| | | | | | 39 | | S25001-1502SMT | 1 | SRES,15K,FXD,1206,1%,1/8W,TR | R1 | |
| | | | | | 40 | | S25001-6191SMT | 1 | SRES,6.19K,1206,1%,1/8W,TR,NP | R3 | |
| | | | | | 41 | | S25040-11SMT | 8 | SDIO,MURS160,1A,600V,FAST RECO | D1 D2 D3 D6 D7 D8 D9 D15 | |
| | | | | | 42 | | S15128-10SMT | 2 | SICS,TL4311D,LIN,V-REF,36V,-40 | X1 X2 | |
| | | | | | 43 | | S25071-2SMT | 2 | SICS,PWM CONTROLLER,I-MODE,NP | X4 X5 | |
| | | | | | 44 | | S15000-10 | 3 | TRA,CNY17-3,NP | | OCI1 OCI2 OCI3 | |
| | | | | N.A. | 45 | | S18104-5 | 2 | HSS,MTP,VERT MOUNT,TO220,NP | Q1 Q2 HEATSINKS | |
| | | | | | 46 | | S18380-15 | 1 | RES,THERMISTOR,PTC,POS TEMP,TR | R40 | |
| | | | | | 47 | | S18380-16 | 1 | RES,THERMISTOR,NTC,NEG TEMP,NP | R55 | |
| | | | | | 48 | | T11577-62 | 2 | CAP,1uF,PEMF,200V,10%,NP | C13 C26 | |
| | | | | | 49 | | S20375-9 | 1 | TFM,L-5763-3,FLYBACK,NP | T1 | |
| | | | | | 50 | | S20375-10 | 1 | TFM,L-5764-3,FLYBACK,NP | T2 | |
| | | | | N.A. | 51 | | T12704-93 | 2 | TRA,BUZ30A,NMF,21A,200V,T0220, | Q1 Q2 | |
| | | | | N.B. | 52 | | S24020-4 | 1 | CON,4P,TIN,MINI,NP | J41 | |
| | | | | N.B. | 53 | | S24020-6 | 1 | CON,6P,TIN,MINI,NP | J42 | |
| | | | | N.B. | 54 | | S24020-12 | 1 | CON,12P,TIN,MINI,NP | J43 | |
| | | | | N.A. | 55 | | N/A | 2 | SCREW | | N/A | |
| | | | | N.A. | 56 | | N/A | 2 | WASHER | | N/A | |
| | | | | | 57 | | S25040-8SMT | 1 | SDIO,MURS360T3,NP | D19 | |
| | | | | | 58 | | S20500-4 | 2 | CAP, 1500pF,2000V,MET POLYPROP | C12 31 | |
| | | | | | 59 | | S25020-2SMT | 1 | SCAP,0.022uF,50v, X7R | C49 | |
| | | | | | 60 | | S25020-13SMT | 4 | SCAP,150pF,0805,100V,COG,5% | C27 C45 C46 C52 | |
| | | | | | 61 | | S25002-47R5SMT | 4 | SRES,47.5,1210,5%,1/2W,TR,NP | R6 R7 R57 R58 | |
| | | | | | 62 | | S25000-10R0SMT | 3 | SRES,10,TKF,0805,1%,1/10W | R9 R60 R61 | |
| | | | | | 63 | | S25002-30R1SMT | 2 | SRES,30.1,FXD,1210,5%,1/2W,TR | R35 R36 | |
| | | | | | 64 | | S25068-9SMT | 1 | STRA,78M15C,DPACK | X3 | |
| | | | | | 65 | | S15128-6SMT | 1 | STRA,7815C,DPACK | X8 | |
| | | | | | 66 | | S25068-10SMT | 1 | STRA,79M15C,DPACK | X9 | |
| | | | | | 67 | | S25002-2491SMT | 2 | SRES,2.49K,1210,5%,1/2W,T/R | R19 R23 | |
| | | | | | 68 | | S25002-1211SMT | 3 | SRES,1.21K,1210,5%,1/2W,TR,NP | R46 R48 R37 | |
| | | | | | 69 | | S25002-1500SMT | 5 | SRES,150,1210,5%,1/2W,TR,NP | R25 R44 R62 R63 R64 | |
| | | | | | 70 | | S25001-4750SMT | 1 | SRES,475,1206 | | R8 | |
| | | | | | 71 | | N/A | 2 | SHSS,MTP,D2PACK,TO263 | X8 D16 HEATSINKS | |
| | | | | | 72 | | S25001-4753SMT | 1 | SRES,475K,1206,1%,1/8W | R21 | |
| | | | | | 73 | | S25001-15R0SMT | 2 | SRES,15,1206,1%,1/8W | R43 R32 | |
| | | | | N.A., N.F. | 74 | | E1868 | 0.002 | THERMALLOY THERMALCOTE 251 | Q1 Q2 HEATSINK COMP | |
| | | | | | 75 | | S25001-7502SMT | 1 | SRES,75K,1206,1% | R31 | |
| | | | NOTES: | | 76 | | S25068-1SMT | 2 | SICS,78M05,DPAK,V-REG | X6 X7 | |
| | | | | | | | | | | | |
N.E. | N.F. | | | N.A. SEE HEAT SINK MOUNTING DETAILS. | | | | | | | | | |
| | | N.B. ALL CONNECTORS MUST BE GREASED WITH ITEM 5 PRIOR | | | | | | | | | |
55 | 45 | 51 | | | | | | | | | V | |
| TO ENCAPSULATION. | | | | | | CAPACITORS = MFD/VOLTS | |
| | | | | | | | | |
| | | | N.C. ATTACH ITEM 1 TO ITEM 2 (2 PLACES) WITH ITEM 3 | | | | BUY AS | INDUCTANCE = HENRIES | | |
| | | | (TOURQUE = 5.3 +/- .05 IN-LB). ITEM 1 SHOULD | | | | RESISTANCE = OHMS | | |
| | | | BE ALLIGNED SO THAT THE DISTANCE BETWEEN ITEM 1's | | | | | | | | | |
| | | | CONNECTORS AND ITEM 2 IS AS LARGE AS POSSIBLE. | | | | G3632-2D0 | | | | |
| | | | N.D. ENCAPSULATION PER E1911-E TO A MINIMUM DEPTH SO | | | | | | | | | |
| | | | ALLOF THE COMPONENTS LEADS ARE COVERED. | | | | | IDENTIFICATION CODE | | |
| | | | N.E . TIGHTEN TO 6-8 in. lbs. WITHOUT APPLYING ANY PRESSURE | | PART NO. | | |
| | | | TO PLASTIC CASE OF ITEM 51. | | | | | | |
| | | | N.F . PLACE A HEAVY FILM OF ITEM 74 ON HEATSINK SURFACE- | | | | | | | | | |
56 | | | | DO NOT GET ON THREADS. | | | | | | | | | |
| | | N.G. PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION | | | | | | | | | |
| | | | | | | | | | | | |
| | | | AND BARCODED SERIAL NUMBER IDENTIFICATION IN | | | | | | | | | |
| | | | AREA SHOWN. | | | | | | | | | |
HEATSINK MOUNTING DETAIL | | | | | | | | | BUY PER E3867 | |
| | | | | | | | TEST PER E3856-P | |
| | | | | | | | | | | |
| | | | THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A. | |
| | | | UNLESS OTHERWISE SPECIFIED TOLERANCE | Chg. Sheet No. | "X" INFO. | | DESIGN INFORMATION | REFERENCE: | EQUIPMENT TYPE: | INVERTER WELDERS | |
| | | | ON 2 PLACE DECIMALS IS ± .02 | | |
| | | | 6-2-2000A | XM5626 | | | |
| | | | MANUFACTURING TOLERANCE PER E2056 | | | | | | | | | SOLIDEDGE |
| | | | ON 3 PLACE DECIMALS IS ± .002 | | | | DRAWN BY: T.K. / F.V. | G3632-1C1 | SUBJECT: DIGITAL POWER PC BD. ASBLY. |
EN-170 | | | | ON ALL ANGLES IS ± .5 OF A DEGREE | | XA | | ENGINEER: T. KOOKEN | SUPERSEDING: |
| | | MATERIAL TOLERANCE (" t") TO AGREE | | XB | | SCALE:NONE | DATE:12-09-99DRAWING No.: G 3632-2 |
| | | DO NOT SCALE THIS DRAWING | | | APPROVED: | |
| | | | WITH PUBLISHED STANDARDS. | | | | | | | | | |