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TROUBLESHOOTING & REPAIR

PC BOARD TROUBLESHOOTING PROCEDURES

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WARNING

ELECTRIC SHOCK can kill.

Have an electrician install and service this equipment. Turn the machine OFF before working on equipment. Do not touch electrically hot parts.

Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections. To avoid prob- lems when troubleshooting and replacing PC boards, please use the following procedure:

1.Determine to the best of your technical ability that the PC board is the most likely component caus- ing the failure symptom.

2.Check for loose connections at the PC board to assure that the PC board is properly connected.

3.If the problem persists, replace the suspect PC board using standard practices to avoid static electrical damage and electrical shock. Read the warning inside the static resistant bag and perform the following procedures:

•Remove the PC Board from the static-shielding bag and place it directly into the equipment. Don’t set the PC Board on or near paper, plastic or cloth which could have a static charge. If the PC Board can’t be installed immediately, put it back in the static- shielding bag.

•If the PC Board uses protective shorting jumpers, don’t remove them until installation is complete.

•If you return a PC Board to The Lincoln Electric Company for credit, it must be in the static-shielding bag. This will prevent further damage and allow proper failure analysis.

4.Test the machine to determine if the failure symp- tom has been corrected by the replacement PC board.

NOTE: Allow the machine to heat up so that all electrical components can reach their operating temperature.

5. Remove the replacement PC board and substitute

it with the original PC board to recreate the original

problem.

a. If the original problem does not reappear

by substituting the original board, then the

PC board was not the problem. Continue

to look for bad connections in the control

wiring harness, junction blocks, and termi-

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ATTENTION Static-Sensitive Devices Handle only at Static-Safe Workstations

Reusable

Container

Do Not Destroy

PC Board can be damaged by static electricity.

•Remove your body’s static charge before opening the static- shielding bag. Wear an anti-sta- tic wrist strap. For safety, use a 1 Meg ohm resistive cord con- nected to a grounded part of the equipment frame.

•If you don’t have a wrist strap, touch an unpainted, grounded, part of the equipment frame. Keep touching the frame to prevent static build-up. Be sure not to touch any electrically live parts at the same time.

nal strips.

b. If the original problem is recreated by the

substitution of the original board, then the

PC board was the problem. Reinstall the

replacement PC board and test the

machine.

6. Always indicate that this procedure was followed

when warranty reports are to be submitted.

NOTE: Following this procedure and writing on the warranty report, “INSTALLED AND SWITCHED PC BOARDS TO VERIFY PROBLEM,” will help avoid denial of legitimate PC board warranty claims.

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•Tools which come in contact with the PC Board must be either conductive, anti-static or static-dissipative.

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Lincoln Electric SVM152-A service manual PC Board Troubleshooting Procedures
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SVM152-A specifications

The Lincoln Electric SVM152-A is a cutting-edge semi-automatic wire-feed welding machine designed for professionals seeking high performance and efficiency in their welding tasks. This versatile welding system is known for its robust engineering, advanced technology, and user-friendly features, making it a preferred choice for various applications in metal fabrication, automotive repair, and construction.

One of the standout features of the SVM152-A is its impressive versatility. It can accommodate a wide range of welding processes, including MIG, MAG, and FCAW. This flexibility allows users to switch between different welding techniques with ease, providing the adaptability needed for diverse project requirements. Additionally, the machine supports various wire diameters, catering to different welding applications and materials.

The SVM152-A boasts advanced inverter technology, which enhances its performance by increasing efficiency and reducing power consumption. This technology not only leads to lower operational costs but also provides a stable arc and improved weld quality. The inverter design enables the machine to maintain a consistent output, even in challenging conditions, ensuring a smooth welding experience.

Another key characteristic of the Lincoln Electric SVM152-A is its user-friendly interface. The machine features intuitive controls, making it accessible for both seasoned welders and those new to the craft. The digital display provides clear readings of key parameters, such as voltage and wire feed speed, allowing operators to make quick adjustments for optimal weld quality.

The construction of the SVM152-A is designed for durability and reliability. Made from high-quality materials, it can withstand the rigors of demanding work environments. The machine is also equipped with advanced cooling systems to prevent overheating during prolonged use, ensuring a longer lifespan and consistent performance.

Safety is a top priority in the design of the SVM152-A. The machine comes with built-in safety features, including thermal overload protection and circuit breakers, which help protect the equipment and the operator from potential hazards.

In summary, the Lincoln Electric SVM152-A combines versatility, advanced inverter technology, user-friendly controls, robust construction, and safety features, making it an excellent choice for professionals in various industries. Whether tackling intricate welding projects or high-volume production work, the SVM152-A delivers the performance and reliability that modern welders demand.
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