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The SP
CAUTION
It is important when changing between welding with steel wire and aluminum to exchange feeding components due to the lubricant applied to steel wire. Failure to do so may result in contaminated welds when welding aluminum.
TABLE B.1 — SP
WELDING PROCEDURES
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Process | Welding Wire | Gas | 1.6mm | 2.0mm | 2.5mm | 3.5mm | 5.0mm | |
MIG DC+ | .035 Dia (0.9mm) | 100% Argon | B6.5 | |||||
| 4043/5356 |
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| Aluminum Wire |
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MIG DC+ | .023 Dia (0.6mm) | 98% Argon/ | — |
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| 308L Stainless | 2% Oxygen |
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| Steel Wire |
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MIG DC+ | .030 Dia (0.8mm) | 98% Argon/ |
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| 308L Stainless | 2% Oxygen |
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| Steel Wire |
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MIG DC+ | .035 Dia (0.9mm) | 98% Argon/ |
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| 308L Stainless | 2% Oxygen |
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| Steel Wire |
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CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES
The SP
WELDING WITH GMAW (MIG)
Shielding Gas
When using the GMAW process, obtain and install a gas regulator and hose kit K463 (for CO2) or a K499
1.For CO2, open the cylinder very slowly. For argon- mixed gas, open cylinder valve slowly a fraction of a turn. When the cylinder pressure gauge pointer stops moving, open the valve fully.
2.If using a regulator with an adjustable flow meter, close the gun trigger and adjust the flow to give 15
–20 cubic ft per hour (CFH) (7 – 10 I/min) [use 20
–25 CFH (10 – 12 I/min) when welding out of position or in a drafty location.
3.Keep the cylinder valve closed, except when using the SP
a) Close the cylinder valve to stop gas flow.
b) Depress the gun trigger briefly to release the pressure in the gas hose.
c) Turn off the SP
WELDING WITH FCAW (Innershield)
When using the FCAW process, the correct drive roll and electrode polarity must be used. See Work Cable Installation in INSTALLATION section for changing the polarity.
Innershield welding kits
OVERLOAD PROTECTION
Output Overload
The SP
Thermal Protection
The SP
Electronic Wire Drive Motor Protection
The SP
SP