SBR-I-SRev A
Models 45,000 - 260,000 Btu/hr
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DANGER
Hazard definitions
Contents
Please read before proceeding
Warranty
What to do if you smell gas
Checking equipment
Please read before proceeding
Codes
Solution Boiler I=B=R Rating
Ratings
Other Specifications
Figure A High Altitude Label Location
The Solution - How it works
Models 45,000 - 90,000 Btu/hr Front View
The Solution - How it works... continued
Models 45,000 - 90,000 Rear View
Models 45,000 - 90,000 Right Side inside unit
Models 135,000 - 260,000 Btu/hr Front View
The Solution - How it works
Models 135,000 - 260,000 Btu/hr Rear View
10 17
Location of unit
1Determine boiler location
Figure 1-3 CombustionAir Direct from Outside
1Determine boiler location
Figure 1-4 CombustionAir Through Ducts
Figure 1-5 CombustionAir from Interior Space
1Determine boiler location continued
AIR SUPPLY TO EQUIPMENT ROOM
TABLE - 1B MINIMUM RECOMMENDED COMBUSTION
1Determine boiler location
A Conventional Negative Draft Venting System
2Venting
TABLE - 2A VENT PIPE SIZES
Locate appliance as close as possible to a chimney or gas vent
2Venting
Figure 2-2 VentTermination from Peaked Roof 10 or
Vertical Vent Termination Clearances
Less from Ridge
from Parapet Wall
Sidewall Venting - Negative Draft
Masonry Chimney Installation
TABLE - 2B VENT MATERIALS
Fan Assisted Venting
Protection
Automatic Vent Damper
Gas Supply
3Gas connections
Gas Pressure Test
Gas Connection
Gas Piping
3Gas connections continued
TABLE - 3E
Install Piping to Control
Figure 3-3 ManifoldPressure Adjustment
Gas Manifold Pressure Adjustment Procedure
3Gas connections
Figure 3-2 Wrench
3Gas connections continued
Checking Gas Supply Pressure
Figure 3-4 GasSupply Pressure
3Gas connections
Combination Gas Valves
Venting of Combination Gas Valves
Figure 3-5 M9Gas Valve
4Water connections
Water Flow Switch if equipped
Relief Valve
Figure 4-2 WaterFlow Switch - Top Connections
Low Water Cutoff if equipped
Typical Heating Boiler Installations
TABLE - 4A MINIMUM REQUIRED FLOW
FOR HEATING BOILER
4Water connections continued
TABLE - 4B SYSTEM TEMPERATURE RISE CHART
Piping of the Boiler System
Based on Boiler Output in Btu/hr
Water Connections
TABLE - 4C HEAT EXCHANGER PRESSURE DROP CHART
Circulator Pump Requirements
4Water connections
Primary/Secondary Boiler Piping
Circulator Pump Specifications
Circulator Pump Operation
PERFORMANCE LOOP
Primary/Secondary Boiler Piping continued
Low Temperature Bypass Requirements
Full Flow Application
Boiler Flow Rates
SOLUTION BOILER
Primary / Secondary Piping
4Water connections continued
MAKE UP WATER
SOLUTION BOILER
LOW TEMPERATURE BYPASS
4Water connections
Primary / Secondary Piping
Primary / Secondary Piping
4Water connections continued
Figure 4-6 MultipleBoilers Zoned with Circulators
ZONE #1
SOLUTION BOILER
Full System Flow
4Water connections
Figure 4-7 SingleBoiler Full System Flow
4Water connections continued
SOLUTION BOILER
Full System Flow
MAKE UP WATER
TABLE - 5A TERMINAL STRIP WIRING
5Electrical connections
Boiler Operating Temperature Control
Auxiliary Device Connection to Terminal Strip
Pump Wiring for a Heating Boiler
Temperature Adjustment
Operating Temperature Control
Locating Temperature Control
Maximum Set Point Determination
TABLE - 5C MAXIMUM SET POINT DETERMINATION
Temperature Control Sensors
Inlet Water Temperature Sensor
Wiring of Remote Sensors
Outdoor Air Temperature Sensor
Installation of Remote Sensors
Figure 5-4 Installationof Remote Sensors
Additional Temperature Controls
Outdoor Air Reset Option
Figure 5-5 OptionalOutdoor Air Reset Control
Figure 5-6 OutdoorAir Control Example Chart
BLOCKED VENT SWITCH INVERTED TO SHOW RESET
Figure 5-7 BlockedVent Switch Location
5Electrical connections continued
UNDERNEATH DRAFT HOOD
Pre-startChecklist
FOR YOUR SAFETY READ BEFORE OPERATING
6Start-up
Initial Start-up
To Turn Off Gas to Appliance
Operating Instructions
Freeze Protection
Intermittent Pilot Spark Ignition System
Water Treatment
Ignition and Control Timings
Service technician
7Maintenance Maintenance and annual startup
Owner maintenance
see the following pages for instructions
Address reported problems
7Maintenance
Flue vent system and air supply
Inspect appliance area
Check Expansion Tank
7Maintenance continued
Check Relief Valve
Check Control Settings
Check All Wiring
Heat Exchanger / Burner Access
Perform Start-upand Checks
7Maintenance continued
Inspection and Cleaning
Breathing Fresh air
Inspection of Heat Exchanger Waterways
Review with owner
Gas Train and Controls
Water Circulating Pump
Troubleshooting Guide M9 Solution Boilers
8Troubleshooting
Step
Step
Schematic Diagram - M9 Unit
9 Diagrams
Wiring Diagram - M9
45,000 - 260,000 Btu/hr Models
Page
SBR-I-SRev A 5/10
Revision A ECO #C03746 initial release