SPECIAL INSTRUCTIONS TO OWNER
WARRANTY
CHECKING EQUIPMENT
Improper Installation, Adjustment
USER WARNING
CONTENTS
CODES
INSTALLATION PROCEDURE
LOCATION OF UNIT
FIG. 1 Typical Front View Cabinet Construction
COMBUSTION AND VENTILATION AIR REQUIREMENTS FOR
CLEARANCE FROM COMBUSTIBLE CONSTRUCTION
CONVENTIONALLY VENTED APPLIANCES
Clearances from Combustible Construction
with no duct, provide two permanent openings
MINIMUM RECOMMENDED COMBUSTION AIR SUPPLY
TABLE - A
Combustion Air Source
Input
A CONVENTIONAL NEGATIVE DRAFT VENTING SYSTEM
VENTING
TABLE - B VENT PIPE SIZES
Input Btu/hr
On a conventionally vented, negative draft appliance, the connection from the vent to the chimney or vent termination on the outside of the building MUST be made with listed Type “B” double wall or equivalent vent connectors and must be direct as possible with no reduction in diameter. Use the National Fuel Gas Code venting tables for double wall vent to properly size all vent connectors and stacks. The Type “B” vent and accessories, such as firestop spacers, thimbles, caps, etc., MUST be installed in accordance with the manufacturer’s listing. The vent connector and firestop must provide correct spacing to combustible surfaces and seal to the vent connector on the upper and lower sides of each floor or ceiling through which the vent connector passes
VENTING TERMINATION
SIDEWALL VENTING
MASONRY CHIMNEY INSTALLATION
Inspection of a Masonry Chimney
AUTOMATIC VENT DAMPER
GAS PRESSURE TEST
GAS SUPPLY
TABLE - C
GAS CONNECTION
TABLE - E SUGGESTED GAS PIPE SIZE
SINGLE APPLIANCE INSTALLATIONS
TABLE - F FITTINGS TO EQUIVALENT STRAIGHT PIPE
TABLE G GAS CONNECTIONS
GAS PIPING SIZE CHART
TABLE - H MULTIPLE APPLIANCE INSTALLATIONS
GAS PIPING
Install Piping to Control
GAS MANIFOLD PRESSURE ADJUSTMENT PROCEDURE
CHECKING GAS SUPPLY PRESSURE
Venting of Combination Gas Valves
COMBINATION GAS VALVES
RELIEF VALVE
WATER FLOW SWITCH IF EQUIPPED
TABLE MINIMUM FLOW RATE REQUIRED TO
ACTUATE FLOW SWITCH
LOW WATER CUTOFF IF EQUIPPED
TWO STAGE BURNER CONTROL SYSTEM
Temperature Control Settings
TEMPERATURE ADJUSTMENT
Operating Temperature Control
Locating Temperature Control
Installation of Remote Sensors
Temperature Control Sensors
Wiring of Remote Sensors
1.Inlet Water Temperature Sensor
ADDITIONAL TEMPERATURE CONTROLS
OUTDOOR AIR RESET OPTION
Outdoor Air Reset Option
Outdoor Air Shutdown Enable/Disable Switch
BLOCKED VENT AND FLAME
ROLL-OUT/FLAMEINTERLOCK SWITCH
INITIAL START-UP
Manual Reset High Water Temperature Limit
INPUT FOR YOUR SAFETY READ BEFORE OPERATING
PRE-STARTCHECKLIST
MODELS 90,000 THRU 270,000 Btu/hr
WHAT TO DO IF YOU SMELL GAS
3.Set the thermostat to the lowest setting OFF
TO TURN OFF GAS TO APPLIANCE
SAFETY SHUTOFF TEST FOR
STANDING PILOT IGNITION SYSTEM
LIGHTING INSTRUCTIONS FOR SPARK
OPERATING INSTRUCTIONS
SAFETY SHUTOFF TEST FOR SPARK
IGNITION PILOT SYSTEM
TO TURN OFF GAS TO APPLIANCE
IGNITION and CONTROL TIMINGS
INTERMITTENT PILOT SPARK IGNITION SYSTEM F9/M9
FREEZE PROTECTION
FREEZE PROTECTION FOR A HEATING
WATER TREATMENT
MAINTENANCE
FIG. 37 Burner Flames
HEAT EXCHANGER/BURNER ACCESS
INSPECTION CLEANING PROCEDURE
INSPECTION AND CLEANING
UPPER FRONT
FIG. 38B Pilot Flame on Thermocouple
JACKET PANEL
OUTER AIR
WATER CONNECTIONS HEATING BOILERS ONLY
GAS TRAIN AND CONTROLS
PIPING OF THE BOILER SYSTEM
CIRCULATOR PUMP REQUIREMENTS
TABLE - L
CIRCULATOR PUMP SPECIFICATIONS
CIRCULATOR PUMP OPERATION Heating Boilers Only
BYPASS PUMP 45,000 - 260,000 Btu/hr
PRIMARY/SECONDARY BOILER PIPING
THREE WAY VALVES
LOW TEMPERATURE BYPASS REQUIREMENTS
BOILER FLOW RATES
FIG. 45 Boiler Piping with a 3-WayValve
TABLE - M MINIMUM REQUIRED FLOW FOR
TYPICAL HEATING BOILER INSTALLATIONS
HEATING BOILER
PLACING THE BOILER IN OPERATION
TABLE - N
INSTALLATION WITH A CHILLED WATER SYSTEM
Based on Boiler Output in Btu/hr
POWER VENTER CONNECTION TO TERMINAL STRIP
BOILER OPERATING TEMPERATURE CONTROL
TABLE - O TERMINAL STRIP WIRING
ROOM THERMOSTAT OR REMOTE THERMOSTAT CONNECTION
TABLE - P REQUIRED TEMPERATURE RISE
REQUIRED TEMPERATURE RISE
WATER VELOCITY CONTROL
Btu/hr
SOFTENED WATER SYSTEMS
WATER CHEMISTRY
TABLE - Q
PUMP OPERATION
THERMOSTAT SETTINGS
REMOTE SENSOR INSTALLATION INSTRUCTIONS
MINIMUM PUMP PERFORMANCE
HEAT EXCHANGER
OPTIONAL RELIEF VALVE
AUTOMATIC VENT DAMPERS
Hotter water increases the risk of scald injury
CATHODIC PROTECTION
THERMAL EXPANSION
Do not plug or cap the relief valve discharge
STEP
TROUBLESHOOTING GUIDE
STEP
STEP STEP
90,000 - 270,000 Btu/hr Models - Water Heaters F1
TROUBLESHOOTING GUIDE
STEP
Wiring Diagram - F1 Unit
Schematic Diagram - F1 Unit
90,000 - 270,000 Btu/hr Models
90,000 - 270,000 Btu/hr Models
Wiring Diagram - F9 Unit
Schematic Diagram - F9 Unit
90,000 - 399,999 Btu/hr Models
90,000 - 399,999 Btu/hr Models
Wiring Diagram - M9 Unit
Schematic Diagram - M9 Unit
45,000 - 399,999 Btu/hr Models
45,000 - 399,999 Btu/hr Models
500,000 Btu/hr Models
Schematic Diagram - F9/M9 Unit
Wiring Diagram - F9/M9 Unit
500,000 Btu/hr Models
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CP-5M-4/08
RSB-i&s-05