Lochinvar 000 Btu/hr, CP-5M-4/08, 45, RSB-i&s-05, 000 - 500 warranty Troubleshooting Guide, Step

Models: 000 Btu/hr 000 - 500 RSB-i&s-05 45 CP-5M-4/08

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TROUBLESHOOTING GUIDE

TROUBLESHOOTING GUIDE

45,000 - 500,000 Btu/hr Models - Boilers & Water Heaters F9/M9

STEP 1:

Is the spark

 

igniter sparking?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 2:

Is the pilot

 

 

staying ON?

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

Check continuity of the spark

 

Check for an open

 

 

 

 

 

 

cable. Check for 24VAC on

 

sensor. If not open,

 

NO

 

 

 

 

 

 

 

 

 

replace temperature

 

 

 

 

 

 

the TH terminal (gray wire) on

 

 

 

 

 

 

 

 

 

the ignition module.

 

controller.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

tube for gas.

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

Check for draft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace ignition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STEP 3: Is the gas valve getting 24VAC?

NO

Is there 24 VAC (purple wire) on the 4-pin connector plug on the temperature controller?

Replace ignition module.

NO

YES STEP 1: Is there 24VAC (tan wire) on the

4-pin connector plug on the temperature controller?

YES

Check X and B on the terminal strip if the flow switch is installed. Check for an open auto reset high limit.

Check vent damper, 3-pin louver relay connectors, and venter proving.

Check 24VAC at R and W on

Check the vent damper or the vent damper plug and

the (EMS) terminal strip.

NO

the voltage to and from the transformer.

YES

Check all safety limit devices.

Check 4-pin low water cutoff connector.

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Lochinvar 000 Btu/hr, CP-5M-4/08, 45, RSB-i&s-05, 000 - 500 warranty Troubleshooting Guide, Step