Lochinvar RSB-i&s-05, CP-5M-4/08, 45, 000 - 500, 000 Btu/hr warranty Contents, User Warning

Models: 000 Btu/hr 000 - 500 RSB-i&s-05 45 CP-5M-4/08

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CONTENTS

CONTENTS

 

USER WARNING

 

 

 

Warranty

1

Safety Warnings

1

Codes

3

Location

3

Clearances

4

Combustion/Ventilation Air Requirements

4

Conventional Venting

7

Masonry Chimney Installations

10

Sidewall Venting

10

Automatic Vent Damper

11

Gas Supply

12

Gas Pressures & Piping

12

Manifold Pressure Adjustment

15

Supply Pressure Measurement

16

Gas Valves

17

Relief Valve

18

Flow Switch

18

Electrical Connections

19

Temperature Adjustment

20

Temperature Limit Control

22

Blocked Vent and Flame Roll-Out System

23

Lighting Instructions

24

Ignition & Control Timings

28

Freeze Protection

28

Maintenance

29

Flame Patterns

29

Inspection Cleaning Procedure

30

Heat Exchanger/Burner Access

30

Inspection and Cleaning

30

Gas Train

32

Heating Boiler

32

Installation Requirements

32

Pump Requirements

32

Pressure Drop Chart

33

Boiler Pump Operation

33

Typical Piping

33

Bypass Requirements

33

Low Temperature Systems

35

Boiler Flow Rates

35

Placing Boiler in Operation

36

Temperature Rise Chart

37

Boiler Temperature Control

38

Remote Thermostat Control Connection

38

Power Venter Connection

38

Domestic Water Heater

38

Water Velocity Control

39

Temperature Rise

39

Water Chemistry

40

Pump Operation

40

Risk of Scald Warnings

42

Troubleshooting

44

Wiring Diagrams

46

Revision Notes

Back Cover

The information contained in this manual is intended for use by qualified professional installers, service technicians or gas suppliers. Consult your local expert for proper installation or service procedures.

IMPORTANT

Consult and follow local Building and Fire Regulations and other Safety Codes that apply to this installation. Consult your local gas utility company to authorize and inspect all gas and flue connections.

IMPORTANT

Your conventionally vented gas appliance must have a supply of fresh air circulating around it during burner operation for proper gas combustion and proper venting.

￿WARNING

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance.

￿WARNING

To minimize the possibility of serious personal injury, fire or damage to your unit, never violate the following safety rules.

1.Boilers and water heaters are heat producing appliances. To avoid damage or injury, do not store materials against the appliance or the vent- air intake system. Use proper care to avoid unnecessary contact (especially children) with the appliance and vent-air intake components.

2.Never cover your appliance, lean anything against it, store trash or debris near it, stand on it or in any way block the flow of fresh air to your appliance.

3.UNDER NO CIRCUMSTANCES must flammable materials such as gasoline or paint thinner be used or stored in the vicinity of this appliance, vent-air intake system or any location from which fumes could reach the appliance or vent-air intake system.

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Lochinvar RSB-i&s-05, CP-5M-4/08, 45, 000 - 500, 000 Btu/hr warranty Contents, User Warning