CONTENTS |
| USER WARNING |
|
|
|
Warranty | 1 |
Safety Warnings | 1 |
Codes | 3 |
Location | 3 |
Clearances | 4 |
Combustion/Ventilation Air Requirements | 4 |
Conventional Venting | 7 |
Masonry Chimney Installations | 10 |
Sidewall Venting | 10 |
Automatic Vent Damper | 11 |
Gas Supply | 12 |
Gas Pressures & Piping | 12 |
Manifold Pressure Adjustment | 15 |
Supply Pressure Measurement | 16 |
Gas Valves | 17 |
Relief Valve | 18 |
Flow Switch | 18 |
Electrical Connections | 19 |
Temperature Adjustment | 20 |
Temperature Limit Control | 22 |
Blocked Vent and Flame | 23 |
Lighting Instructions | 24 |
Ignition & Control Timings | 28 |
Freeze Protection | 28 |
Maintenance | 29 |
Flame Patterns | 29 |
Inspection Cleaning Procedure | 30 |
Heat Exchanger/Burner Access | 30 |
Inspection and Cleaning | 30 |
Gas Train | 32 |
Heating Boiler | 32 |
Installation Requirements | 32 |
Pump Requirements | 32 |
Pressure Drop Chart | 33 |
Boiler Pump Operation | 33 |
Typical Piping | 33 |
Bypass Requirements | 33 |
Low Temperature Systems | 35 |
Boiler Flow Rates | 35 |
Placing Boiler in Operation | 36 |
Temperature Rise Chart | 37 |
Boiler Temperature Control | 38 |
Remote Thermostat Control Connection | 38 |
Power Venter Connection | 38 |
Domestic Water Heater | 38 |
Water Velocity Control | 39 |
Temperature Rise | 39 |
Water Chemistry | 40 |
Pump Operation | 40 |
Risk of Scald Warnings | 42 |
Troubleshooting | 44 |
Wiring Diagrams | 46 |
Revision Notes | Back Cover |
The information contained in this manual is intended for use by qualified professional installers, service technicians or gas suppliers. Consult your local expert for proper installation or service procedures.
IMPORTANT
Consult and follow local Building and Fire Regulations and other Safety Codes that apply to this installation. Consult your local gas utility company to authorize and inspect all gas and flue connections.
IMPORTANT
Your conventionally vented gas appliance must have a supply of fresh air circulating around it during burner operation for proper gas combustion and proper venting.
WARNING
Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance.
WARNING
To minimize the possibility of serious personal injury, fire or damage to your unit, never violate the following safety rules.
1.Boilers and water heaters are heat producing appliances. To avoid damage or injury, do not store materials against the appliance or the vent- air intake system. Use proper care to avoid unnecessary contact (especially children) with the appliance and
2.Never cover your appliance, lean anything against it, store trash or debris near it, stand on it or in any way block the flow of fresh air to your appliance.
3.UNDER NO CIRCUMSTANCES must flammable materials such as gasoline or paint thinner be used or stored in the vicinity of this appliance,
2