CHECKING EQUIPMENT
WARRANTY
SPECIAL INSTRUCTIONS TO OWNER
Improper Installation, Adjustment
CONTENTS
USER WARNING
LOCATION OF UNIT
INSTALLATION PROCEDURE
CODES
FIG. 1 Typical Front View Cabinet Construction
CONVENTIONALLY VENTED APPLIANCES
CLEARANCE FROM COMBUSTIBLE CONSTRUCTION
COMBUSTION AND VENTILATION AIR REQUIREMENTS FOR
Clearances from Combustible Construction
with no duct, provide two permanent openings
Combustion Air Source
TABLE - A
MINIMUM RECOMMENDED COMBUSTION AIR SUPPLY
Input
TABLE - B VENT PIPE SIZES
VENTING
A CONVENTIONAL NEGATIVE DRAFT VENTING SYSTEM
Input Btu/hr
On a conventionally vented, negative draft appliance, the connection from the vent to the chimney or vent termination on the outside of the building MUST be made with listed Type “B” double wall or equivalent vent connectors and must be direct as possible with no reduction in diameter. Use the National Fuel Gas Code venting tables for double wall vent to properly size all vent connectors and stacks. The Type “B” vent and accessories, such as firestop spacers, thimbles, caps, etc., MUST be installed in accordance with the manufacturer’s listing. The vent connector and firestop must provide correct spacing to combustible surfaces and seal to the vent connector on the upper and lower sides of each floor or ceiling through which the vent connector passes
VENTING TERMINATION
Inspection of a Masonry Chimney
MASONRY CHIMNEY INSTALLATION
SIDEWALL VENTING
AUTOMATIC VENT DAMPER
TABLE - C
GAS SUPPLY
GAS PRESSURE TEST
GAS CONNECTION
TABLE - F FITTINGS TO EQUIVALENT STRAIGHT PIPE
SINGLE APPLIANCE INSTALLATIONS
TABLE - E SUGGESTED GAS PIPE SIZE
TABLE G GAS CONNECTIONS
GAS PIPING
TABLE - H MULTIPLE APPLIANCE INSTALLATIONS
GAS PIPING SIZE CHART
Install Piping to Control
GAS MANIFOLD PRESSURE ADJUSTMENT PROCEDURE
CHECKING GAS SUPPLY PRESSURE
COMBINATION GAS VALVES
Venting of Combination Gas Valves
WATER FLOW SWITCH IF EQUIPPED
RELIEF VALVE
LOW WATER CUTOFF IF EQUIPPED
ACTUATE FLOW SWITCH
TABLE MINIMUM FLOW RATE REQUIRED TO
TWO STAGE BURNER CONTROL SYSTEM
Operating Temperature Control
TEMPERATURE ADJUSTMENT
Temperature Control Settings
Locating Temperature Control
Wiring of Remote Sensors
Temperature Control Sensors
Installation of Remote Sensors
1.Inlet Water Temperature Sensor
Outdoor Air Reset Option
OUTDOOR AIR RESET OPTION
ADDITIONAL TEMPERATURE CONTROLS
Outdoor Air Shutdown Enable/Disable Switch
INITIAL START-UP
ROLL-OUT/FLAMEINTERLOCK SWITCH
BLOCKED VENT AND FLAME
Manual Reset High Water Temperature Limit
MODELS 90,000 THRU 270,000 Btu/hr
PRE-STARTCHECKLIST
INPUT FOR YOUR SAFETY READ BEFORE OPERATING
WHAT TO DO IF YOU SMELL GAS
3.Set the thermostat to the lowest setting OFF
STANDING PILOT IGNITION SYSTEM
SAFETY SHUTOFF TEST FOR
TO TURN OFF GAS TO APPLIANCE
LIGHTING INSTRUCTIONS FOR SPARK
IGNITION PILOT SYSTEM
SAFETY SHUTOFF TEST FOR SPARK
OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
FREEZE PROTECTION
INTERMITTENT PILOT SPARK IGNITION SYSTEM F9/M9
IGNITION and CONTROL TIMINGS
FREEZE PROTECTION FOR A HEATING
FIG. 37 Burner Flames
MAINTENANCE
WATER TREATMENT
INSPECTION AND CLEANING
INSPECTION CLEANING PROCEDURE
HEAT EXCHANGER/BURNER ACCESS
JACKET PANEL
FIG. 38B Pilot Flame on Thermocouple
UPPER FRONT
OUTER AIR
PIPING OF THE BOILER SYSTEM
GAS TRAIN AND CONTROLS
WATER CONNECTIONS HEATING BOILERS ONLY
CIRCULATOR PUMP REQUIREMENTS
CIRCULATOR PUMP OPERATION Heating Boilers Only
CIRCULATOR PUMP SPECIFICATIONS
TABLE - L
BYPASS PUMP 45,000 - 260,000 Btu/hr
PRIMARY/SECONDARY BOILER PIPING
BOILER FLOW RATES
LOW TEMPERATURE BYPASS REQUIREMENTS
THREE WAY VALVES
FIG. 45 Boiler Piping with a 3-WayValve
HEATING BOILER
TYPICAL HEATING BOILER INSTALLATIONS
TABLE - M MINIMUM REQUIRED FLOW FOR
PLACING THE BOILER IN OPERATION
Based on Boiler Output in Btu/hr
INSTALLATION WITH A CHILLED WATER SYSTEM
TABLE - N
TABLE - O TERMINAL STRIP WIRING
BOILER OPERATING TEMPERATURE CONTROL
POWER VENTER CONNECTION TO TERMINAL STRIP
ROOM THERMOSTAT OR REMOTE THERMOSTAT CONNECTION
WATER VELOCITY CONTROL
REQUIRED TEMPERATURE RISE
TABLE - P REQUIRED TEMPERATURE RISE
Btu/hr
TABLE - Q
WATER CHEMISTRY
SOFTENED WATER SYSTEMS
PUMP OPERATION
MINIMUM PUMP PERFORMANCE
REMOTE SENSOR INSTALLATION INSTRUCTIONS
THERMOSTAT SETTINGS
HEAT EXCHANGER
Hotter water increases the risk of scald injury
AUTOMATIC VENT DAMPERS
OPTIONAL RELIEF VALVE
Do not plug or cap the relief valve discharge
THERMAL EXPANSION
CATHODIC PROTECTION
STEP
TROUBLESHOOTING GUIDE
STEP
TROUBLESHOOTING GUIDE
90,000 - 270,000 Btu/hr Models - Water Heaters F1
STEP STEP
STEP
90,000 - 270,000 Btu/hr Models
Schematic Diagram - F1 Unit
Wiring Diagram - F1 Unit
90,000 - 270,000 Btu/hr Models
90,000 - 399,999 Btu/hr Models
Schematic Diagram - F9 Unit
Wiring Diagram - F9 Unit
90,000 - 399,999 Btu/hr Models
45,000 - 399,999 Btu/hr Models
Schematic Diagram - M9 Unit
Wiring Diagram - M9 Unit
45,000 - 399,999 Btu/hr Models
Wiring Diagram - F9/M9 Unit
Schematic Diagram - F9/M9 Unit
500,000 Btu/hr Models
500,000 Btu/hr Models
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RSB-i&s-05
CP-5M-4/08