Marathon RJ-100SC, RJ-250SC, RJ-250VL, RJ-88SC installation manual

PLAY IT SAFE!

OPERATIONAL, MAINTENANCE,

AND INSTALLATION MANUAL

FOR

RJ-88SC

RJ-100SC

RJ-250SC

RJ-250VL

Includes HT (Hydraulic Tailgate) Units and SL

(StreamLine, Liquid Removal) Units

RAM-JET SELF-CONTAINED

COMPACTOR CONTAINER

VERNON, AL • FAYETTE, AL

YERINGTON, NV • CLEARFIELD, PA

Marathon Equipment Company • OMI Manual No. 0018, Rev. 9/03

Contents

Main PLAY IT SAFE! RAM-JET SELF-CONTAINED COMPACTOR CONTAINER CONTENTS SECTION 1 - Operation SECTION 2 - Maintenance SECTION 3 - Installation SECTION 4 - Hauler Information Page SPECIFICATIONS 1-2 Page OPERATOR STATION 1-4 KEYED START SWITCH REVERSE EMERGENCY STOP CONTROL DESCRIPTION FOR 250VL CONTROL DESCRIPTION FOR 88SC, 100SC, & 250SC Page IN CASE OF EMERGENCY: Push the large red button to STOP OPTIONAL CONTROLS 1-7 DECALS for RJ-88SC, RJ-100SC, RJ-250SC, or RJ-250VL 1-8 Page Page ADDITIONAL DECALS and DECAL PLACEMENT for HYDRAULIC TAILGATE (HT) UNITS 1-11 LOCK-OUT & TAG-OUT INSTRUCTIONS 2-1 PERIODIC MAINTENANCE 2-2 PROCEDURES 2-3 PROCEDURES 2-4 PRINTED CIRCUIT BOARD (LOCATED IN MOTOR CONTROL PANEL) PROCEDURES 2-5 PRINCIPLES OF OPERATION 2-6 TAILGATE SEAL REPLACEMENT 2-7 CHARTS 2-8 CHARTS 2-9 PARTS LIST 2-10 Page Page Page Page TROUBLE-SHOOTING CHART 2-15 PROBLEM CAUSE SOLUTION TROUBLE-SHOOTING CHART 2-16 PROBLEM CAUSE SOLUTION CONCRETE PAD REQUIREMENTS 3-1 CAUTION: CONCRETE PAD CONTAINER GUIDES STEEL INSTALLATION PROCEDURES 3-2 DOCK INSTALLATION DECALS CHUTE-FED INSTALLATION ELECTRICAL & HYDRAULIC INSTALLATION 3-3 REMOTE POWER PACK INSTALLATION Make sure that the operators are trained in the proper use of this equip- ment. ELECTRICAL & HYDRAULIC INSTALLATION 3-4 PUSHBUTTON OPERATOR STATION ELECTRICAL CONNECTIONS START-UP INSTRUCTIONS THROUGH-THE-WALL POWER UNIT INSTALLATION 3-5 HAULER INSTRUCTIONS - GENERAL 4-1 Before hauling to the landfill: After returning from the landfill: At the landfill: 4 HAULER INFORMATION HAULER INSTRUCTIONS - DOOR/LATCH OPERATION 4-2 HAULER INSTRUCTIONS - HYDRAULIC TAILGATE OPERATION (FOR OPTIONAL HT UNITS) 4-3 DANGER CAUTION INSTRUCTIONS FOR USING MAINTENANCE BAR. WARNING BODY BETWEEN THE TAILGATE AND THE CONTAINER. HAULER INSTRUCTIONS - HYDRAULIC TAILGATE OPERATION (FOR OPTIONAL HT UNITS) 4-4 4 HAULER INFORMATION HAULER INSTRUCTIONS - LIQUID REMOVAL (FOR OPTIONAL SL UNITS) 4-5