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Miller Electric
185 DX
manual
Electrical Diagrams, Circuit Diagram For Standard Models
Models:
185 DX
185
1
38
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Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Welding Wire can cause injury
Dimension
Maintenance
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SECTION 11 − ELECTRICAL DIAGRAMS
226
737-A
Figure
11-1.
Circuit Diagram For Standard Models
OM-4415
Page 34
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Contents
Description
OM-4415
Processes
File Engine Drive
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
HOT Parts can cause severe burns
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
Welding can cause fire or explosion
Engine Hazards
Compressed Air Hazards
Fire or Explosion hazard
Welding Wire can cause injury
HOT Parts can cause burns and injury
Falling Unit can cause injury
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
Radiation can cause interference
UN Choc Électrique peut tuer
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
DES Organes Mobiles peuvent pro voquer des blessures
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peu
Risque D’INCENDIE OU D’EXPLO- Sion
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
’EMPLOI Excessif peut
Information EMF
Proposition californienne 65 Avertissements
Principales normes de sécurité
Weld, Power, And Engine Specifications
− Specifications
Symbol Definitions
− Definitions
Duty Cycle
Dimensions, Weights, And Operating Angles
Dimensions
100% Duty Cycle at 100 Amperes CC/DC
DX Model Kohler Engine
Volt-Ampere Curves
Standard Model Honda Engine
Fuel Consumption Curves
Auxiliary Power Standard Model Honda Engine
Auxiliary Power DX Model Kohler Engine
Power Output DX Model Kohler Engine
Generator Power Curves
Power Output Standard Model Honda Engine
Movement
− Installation
Installing Welding Generator
Hazards
13 mm Full Gasoline
Grounding Generator When Supplying Building Systems
Engine Prestart Checks − Standard Model
Fuel Valve Open valve
Connect negative − cable last
Engine Prestart Checks − DX Model
+ −
Tools Needed 1/2
Selecting Weld Cable Sizes
Connecting To Weld Output Terminals
Stop engine before connecting to weld output terminals
150 ft 200 ft 250 ft
OM-4415
− Operating the Welding Generator
Controls Standard Models See Section
To Start
Turn Engine switch to Off
Description Of Controls Standard Models See Section
To Stop
Controls DX Models See Section
Description Of Controls DX Models See Section
Generator Power Panel Receptacles
− Operating Auxiliary Equipment
− Maintenance
Routine Maintenance
Stop engine
Servicing Air Cleaner
Precleaner Paper Element
Standard Model Shown
Idle Speed Adjustment
Adjusting Engine Speed Honda-Powered Units
Weld/Power Speed Adjustment
Stop Engine Close
Tools Needed
Adjusting Engine Speed Kohler−Powered Units
Stop engine. Close fuel valve
Generator Power
− Troubleshooting
Troubleshooting
Welding
Engine
Recommended Spare Parts
− Parts List
Recommended Spare Parts
− Electrical Diagrams
Circuit Diagram For Standard Models
Circuit Diagram for DX Models
Grounding Generator To Truck Or Trailer Frame
− Generator Power Guidelines
Selecting Equipment
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x 1000 / Volts = Starting Amperage
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
Cord Lengths for 120 Volt Loads
Cord Lengths for 240 Volt Loads
Stick Welding Procedure
− Stick Welding Smaw Guidelines
Striking an Arc − Tapping Technique
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Positioning Electrode Holder
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
10-30 9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Tee Joint
Butt Joints
Lap Joint
16 in 30 1.6 mm Tack Welds
Weld Test
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Possible Causes Corrective Actions
Troubleshooting − Excessive Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Distortion
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Support
Service
Your distributor also gives
For assistance in filing or settling claims, contact
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
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