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Miller Electric
185 DX
manual
Circuit Diagram for DX Models
Models:
185 DX
185
1
39
56
56
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Symbol Usage
Welding Wire can cause injury
Dimension
Maintenance
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Image 39
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738-A
Figure
11-2.
Circuit Diagram for DX Models
OM-4415
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Contents
File Engine Drive
OM-4415
Processes
Description
From Miller to You
Table of Contents
Page
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
Fumes and Gases can be hazardous
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Compressed Air Hazards
Engine Hazards
Falling Unit can cause injury
Welding Wire can cause injury
HOT Parts can cause burns and injury
Fire or Explosion hazard
Radiation can cause interference
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
UN Choc Électrique peut tuer
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LE Bruit peut affecter l’ouïe
’EXPLOSION DE LA Batterie peu
DES Organes Mobiles peuvent pro voquer des blessures
LA Chaleur DU Moteur peut pro- voquer un incendie
’AIR Comprimé peut provoquer des blessures
Risque D’INCENDIE OU D’EXPLO- Sion
’EMPLOI Excessif peut
LE Surchauffement peut endom- mager le moteur électrique
DES Organes Mobiles peuvent provoquer des blessures
LES Fils DE Soudage peuvent provoquer des blessures
Proposition californienne 65 Avertissements
Principales normes de sécurité
Information EMF
− Definitions
− Specifications
Symbol Definitions
Weld, Power, And Engine Specifications
100% Duty Cycle at 100 Amperes CC/DC
Dimensions, Weights, And Operating Angles
Dimensions
Duty Cycle
Volt-Ampere Curves
Standard Model Honda Engine
DX Model Kohler Engine
Auxiliary Power Standard Model Honda Engine
Auxiliary Power DX Model Kohler Engine
Fuel Consumption Curves
Generator Power Curves
Power Output Standard Model Honda Engine
Power Output DX Model Kohler Engine
Hazards
− Installation
Installing Welding Generator
Movement
Fuel Valve Open valve
Grounding Generator When Supplying Building Systems
Engine Prestart Checks − Standard Model
13 mm Full Gasoline
Tools Needed 1/2
Engine Prestart Checks − DX Model
+ −
Connect negative − cable last
150 ft 200 ft 250 ft
Connecting To Weld Output Terminals
Stop engine before connecting to weld output terminals
Selecting Weld Cable Sizes
OM-4415
Controls Standard Models See Section
− Operating the Welding Generator
To Stop
Turn Engine switch to Off
Description Of Controls Standard Models See Section
To Start
Controls DX Models See Section
Description Of Controls DX Models See Section
− Operating Auxiliary Equipment
Generator Power Panel Receptacles
Routine Maintenance
− Maintenance
Standard Model Shown
Servicing Air Cleaner
Precleaner Paper Element
Stop engine
Stop Engine Close
Adjusting Engine Speed Honda-Powered Units
Weld/Power Speed Adjustment
Idle Speed Adjustment
Adjusting Engine Speed Kohler−Powered Units
Stop engine. Close fuel valve
Tools Needed
Welding
− Troubleshooting
Troubleshooting
Generator Power
Engine
− Parts List
Recommended Spare Parts
Recommended Spare Parts
Circuit Diagram For Standard Models
− Electrical Diagrams
Circuit Diagram for DX Models
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
How Much Power Does Equipment Require?
Grounding When Supplying Building Systems
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x 1000 / Volts = Starting Amperage
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Typical Connections To Supply Standby Power
Cord Lengths for 240 Volt Loads
Selecting Extension Cord Use Shortest Cord Possible
Cord Lengths for 120 Volt Loads
Current Load Watts Amperes
− Stick Welding Smaw Guidelines
Stick Welding Procedure
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Striking an Arc − Tapping Technique
10-30 9090 End View of Work Angle
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
Electrode Movement During Welding
Conditions That Affect Weld Bead Shape
16 in 30 1.6 mm Tack Welds
Butt Joints
Lap Joint
Tee Joint
Possible Causes Corrective Actions
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Weld Test
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Excessive Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Service
Your distributor also gives
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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