Item

Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

 

Figure 9-1. Main Assembly

 

 

 

 

 

 

 

 

. .

1 .

. . . . . . .

.

. . 134 464

. . LABEL, warning general precautionary static&wire fe

. . 1

. .

1 .

. . . . . . .

.

. . 217 732

. . LABEL, warning general precautionary (EN/FR) vert

. . 1

. .

2 .

. . . . . . .

.

. . 210 309

. . +WRAPPER

. . 1

. .

3 .

. . . S2

. . . 190 079

. . SWITCH, secondary 2-position (AC 225 model) & (AC 300 model)

. . 1

. .

3 .

. . . S2

. . . 190 080

. . SWITCH, secondary 4-position (AC/DC 225 model) & (AC/DC 300 model)

. . 1

. .

4 .

. . . . . . .

.

. . 190 977

. . BUS BAR, jumper (AC/DC 225 model) & (AC/DC 300 model)

. . 2

. .

5 .

. . . . . . .

.

. . 190 978

. . BUS BAR, jumper (AC/DC 225 model) & (AC/DC 300 model)

. . 1

. .

6 .

. . . . . . .

.

. . 191 122

. . BRACKET, base reinforcing

. . 2

. .

7 .

. . . T1

. . . 190 170

. . TRANSFORMER & SHUNT, (230V 225A model) (consisting of)

. . 1

. .

7 .

. . . T1

. . . 192 467

. . TRANSFORMER & SHUNT, (460V 225A model) (consisting of)

. . 1

. .

7 .

. . . T1

. . . 192 468

. . TRANSFORMER & SHUNT, (115/230V 225A model) (consisting of)

. . 1

. .

7 .

. . . T1

. . . 192 179

. . TRANSFORMER & SHUNT, (220V 300A AC/DC model) (consisting of) . . . . 1

. .

7 .

. . . T1

. . . 192 317

. . TRANSFORMER & SHUNT, (220V 300A AC model) (consisting of)

. . 1

. .

7 .

. . . T1

. . . 192 326

. . TRANSFORMER & SHUNT, (230/400V 300A model) (consisting of)

. . 1

. .

7 .

. . . T1

. . . 192 469

. . TRANSFORMER & SHUNT, (460V 300A model) (consisting of)

. . 1

. .

8 .

. . . . . . .

.

. . 190 242

. . . SCREW, lead shunt

. . 1

. .

9 .

. . . . . . .

.

. . 190 150

. . . SHUNT

. . 1

. . 10

. . . . . . .

.

. . 147 907

. . . SCREW, 5/16-18 x 1.75 w/loctite

. . 4

. . 11

. . . . . . .

.

. . 080 522

. . . BLOCK, anti-noise shunt

. . 4

. . 12

. . . Z1

. . . 190 145

. . STABILIZER, (AC/DC 225A model)

. . 1

. . 12

. . . Z1

. . . 192 177

. . STABILIZER, (AC/DC 300A model)

. . 1

. . 13

. . SR1

 

. . 190 303

. . RECTIFIER, (AC/DC 225A model)

. . 1

. . 13

. . SR1

 

. . 190 965

. . RECTIFIER, (AC/DC 300A model)

. . 1

. . 14

. . . S1

. . . 124 511

. . SWITCH, (all 225A models)

. . 1

. . 14

. . . S1

. . . 045 834

. . SWITCH, (all 300A models)

. . 1

. . 15

. . . . . . .

.

. . 190 086

. . CASE SECTION

. . 1

. . 16

. PLG1

. . 088 297

. . CORD SET (230V 225A model)

. . 1

. . 16

. . . . . . .

.

. . 071 906

. . CABLE (460V 225A model) & (115/230V 225A model)

. . 1

. . 16

. . . . . . .

.

. . 204 141

. . CABLE (all 300A models)

. . 1

. . 17

. . . . . . .

.

. . 111 443

. . BUSHING, strain relief (230V 225A model)

. . 1

. . 17

. . . . . . .

.

. . 604 102

. . CONNECTOR (all 300A models), (460V 225A model) & (115/230V model) . 1

. . 18

. . . . . . .

.

. . 185 759

. . LABEL, warning electric shock & input power

. . 1

. . 18

. . . . . . .

.

. . 217 733

. . LABEL, warning electric shock & input power (EN/FR)

. . 1

. . 19

. . . FM . . . 190 234

. . MOTOR, fan (all models except 115/230V)

. . 1

. . 19

. . . FM . . . 191 864

. . MOTOR, fan (115/230V models)

. . 1

. . 20

. . . . . . .

.

. . 005 656

. . BLADE, fan

. . 1

. . 21

. . . . . . .

.

. . 190 599

. . LABEL, control/output ac 225 amp

. . 1

. . 21

. . . . . . .

.

. . 190 600

. . LABEL, control/output ac/dc 225/150 amp

. . 1

. . 21

. . . . . . .

.

. . 192 119

. . LABEL, control/output ac 300 amp

. . 1

. . 21

. . . . . . .

.

. . 192 120

. . LABEL, control/output ac/dc 300/200 amp

. . 1

. . 21

. . . . . . .

.

. . 218 237

. . LABEL, control/output ac 225 amp (EN/FR)

. . 1

. . 21

. . . . . . .

.

. . 217 857

. . LABEL, control/output ac/dc 225/150 amp (EN/FR)

. . 1

. . 22

. . . . . . .

.

. . 190 296

. . GEAR, pinion

. . 1

. . 23

. . . . . . .

.

. . 190 295

. . GEAR, pointer

. . 1

. . 24

. . . . . . .

.

. . 190 241

. . HANDLE, control current

. . 1

. . 25

. . . . . . .

.

. . 190 538

. . LEAD LIST

. . 1

. . 26

. . . . . . .

.

. . 190 584

. . KIT, electrode holder & gnd clamp

. . 1

. . 27

. . . . . . .

.

. . 191 635

. . LABEL, brand identity Thunderbolt XL

. . 1

. . 27

. . . . . . .

.

. . 217 964

. . LABEL, brand identity Thunderbolt XL (EN/FR)

. . 1

. . 28

. . . . . . .

.

. . 207 074

. . HANDLE, switch

. . 1

. . 29

. . . . . . .

.

. . 190 243

. . CLAMP, weld cable

. . 2

. . 30

. . . . . . .

.

. . 494 907

. . SCREW, K50 x 20 pan hd-trx stl pld thread forming

. . 1

. . 31

. . . . . . .

.

. . 216 361

. . LABEL, electrode/amperage selector (not included w/EN/FR models) . . . .

. . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. Note: “225A model” and “300A model” refers to the AC output rating of the AC/DC and the AC only machines.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-316 Page 39

Page 43
Image 43
Miller Electric 300, 225 manual Main Assembly