Table of Contents

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

WARNING

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

CALIFORNIA

Proposition 65

Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

The following terms are used interchangeably throughout this manual:

Stick = SMAW

MIG = GMAW

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING		1
1-1.	Symbol Usage	1
1-2.	Arc Welding Hazards	1
1-3.	Engine Hazards	2
1-4.	Additional Symbols For Installation, Operation, And Maintenance	3
1-5.	Principal Safety Standards	4
1-6.	EMF Information	4
SECTION 1 – CONSIGNES DE SÉCURITÉ – LIRE AVANT UTILISATION		5
1-1.	Signification des symboles	5
1-2.	Dangers relatifs au soudage à l’arc	5
1-3. Dangers existant en relation avec le moteur		6
1-4.	Dangers supplémentaires en relation avec l’installation, le fonctionnement
	et la maintenance	7
1-5. Principales normes de sécurité		8
1-6.	Information sur les champs électromagnétiques	8
SECTION 2 – DEFINITIONS		9
2-1.	Symbols And Definitions	9
SECTION 3 – SPECIFICATIONS		9
3-1.	Weld, Power, And Engine Specifications	9
3-2. Dimensions, Weights, And Operating Angles		10
3-3.	Fuel Consumption	10
3-4. Duty Cycle And Overheating		11
3-5.	AC Auxiliary Power	11
3-6.	Volt-Ampere Curves	12
SECTION 4 – INSTALLATION		13
4-1.	Installing Welding Generator	13
4-2.	Connecting The Battery	13
4-3. Installing Exhaust Pipe And Rain Cap		14
4-4.	Engine Prestart Checks	14
4-5.	Connecting To Weld Output Terminals	15
4-6.	Selecting Weld Cable Sizes	15
4-7.	Remote 14 Receptacle RC3 Information	16
4-8.	Terminal Strip 3T Connections	17
SECTION 5 – OPERATING THE WELDING GENERATOR		18
5-1.	Front Panel Controls	18
5-2.	Example Of Remote Amperage Control	19
SECTION 6 – OPERATING AUXILIARY EQUIPMENT		19
6-1.	120 Volt Duplex GFCI Receptacles	19
6-2.	240 Volt Duplex Receptacle (Optional)	20
SECTION 7 – MAINTENANCE & TROUBLESHOOTING		20
7-1.	Routine Maintenance	20
7-2.	Maintenance Label	22
7-3.	Servicing Air Cleaner	23
7-4. Servicing Fuel And Lubrication Systems		24
7-5.	Adjusting Engine Speed	25
7-6.	Overload Protection	25
7-7.	Checking And Replacing Engine Belt	26
7-8. Servicing Optional Spark Arrestor		26
7-9. Adjusting Overspeed Shutdown Valve		27
7-10.	Troubleshooting	28
SECTION 8 – ELECTRICAL DIAGRAM		30
SECTION 9 – RUN-IN PROCEDURE		32
9-1.	Wetstacking	32
9-2. Run-In Procedure Using Load Bank		33
9-3. Run-In Procedure Using Resistance Grid		34
SECTION 10 – AUXILIARY POWER GUIDELINES		35
SECTION 11 – PARTS LIST		42
OPTIONS AND ACCESSORIES
WARRANTY

Miller Electric Big Blue 600D manual Table of Contents

Models: Big Blue 600D