OM-481, Processes | Miller Electric Big Blue 600D instruction

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OM-481

132 366T

July 2002

Processes

Stick (SMAW) Welding

MIG (GMAW) Welding

Flux Cored (FCAW) Welding

Submerged Arc (SAW) Welding

Stud Welding

Air Carbon Arc (CAC-A) Cutting

and Gouging

Description

Engine Driven Welding Generator

Big BlueR 600D

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Miller Electric Big Blue 600D manual OM-481, Processes, Description

Contents

Processes OM-481Description From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skin Engine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fire EMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interference Consignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesser Information sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaques Symbols And Definitions SpecificationsWeld, Power, And Engine Specifications Definitions Do not move or operate unit where it could tip Dimensions, Weights, And Operating AnglesFuel Consumption Do not exceed operating angles Exceeding duty cycle can damage unit and void warranty AC Generator PowerDuty Cycle And Overheating 100% Duty Cycle At 600 Amperes Volt-Ampere Curves For Constant Current CC Mode For Constant Voltage CV Mode Installing Welding Generator InstallationConnecting The Battery Engine Prestart Checks Installing Exhaust Pipe And Rain Cap Selecting Weld Cable Sizes Connecting To Weld Output Terminals Socket Remote 14 Receptacle RC3 Information Stop engine Terminal Strip 3T ConnectionsOpen right side door Terminal Strip 3T Strain Relief Do not run engine until problem is fixed Do not switch under loadOperating the Welding Generator Front Panel Controls Example Of Remote Amperage Control Operating Auxiliary EquipmentVolt Duplex Gfci Receptacles Routine Maintenance Maintenance & TroubleshootingVolt Duplex Receptacle Optional 50 h 200 h 100 h250 h 500 h Maintenance Label By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hose Servicing Fuel And Lubrication Systems Overload Protection Adjusting Engine Speed Checking And Replacing Engine Belt To adjust belt tensionServicing Optional Spark Arrestor To replace belt Speed Control Lever Overspeed Shutdown Valve Adjusting Overspeed Shutdown Valve Welding Troubleshooting Engine Generator Power Trouble Circuit Diagram For Welding Generator Electrical Diagram 194 139-B Wetstacking RUN-IN ProcedureWelding Generator Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not Perform Bank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-in Selecting Equipment Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x Work like a Pro Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible 66 71 74 73 Parts List 60Fig Dia Part Description Mkgs Quantity Shunt Panel, Front w/Components Panel, Front w/Components -1 Item 13 14 23 22 21 2524 Panel, Front Lower w/Components Panel, Front Lower w/Components -1 Item Control Box -1 Item Generator -1 Item OM-481 Page Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co Owner’s Record