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Welding System
Miller Electric
Big Blue 600D
manual
194 139-B
Models:
Big Blue 600D
1
35
60
60
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Troubleshooting
Specifications
Install
Parts list
Electrical Diagram
Symbol Usage
Warranty
Maintenance
Battery Explosion can Blind
RUN-IN Procedure
Page 35
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194
139-B
OM-481
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Contents
Description
OM-481
Processes
From Miller to You
Table of Contents
Page
ARC Rays can burn eyes and skin
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Engine Hazards
Engine Heat can cause fire
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
ARC Welding can cause interference
Principal Safety Standards
EMF Information
Radiation can cause interference
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Signification des symboles
Consignes DE SÉ Curité Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES PIÈ CES Chaudes peuvent provoquer des brû lures graves
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
Consignes relatives aux stimulateurs cardiaques
Principales normes de sé curité
Information sur les champs é lectromagné tiques
LE Soudage À L’ARC risque de provoquer des interfé rences
Definitions
Specifications
Symbols And Definitions
Weld, Power, And Engine Specifications
Do not exceed operating angles
Dimensions, Weights, And Operating Angles
Do not move or operate unit where it could tip
Fuel Consumption
100% Duty Cycle At 600 Amperes
AC Generator Power
Exceeding duty cycle can damage unit and void warranty
Duty Cycle And Overheating
Volt-Ampere Curves
For Constant Current CC Mode For Constant Voltage CV Mode
Connecting The Battery
Installation
Installing Welding Generator
Engine Prestart Checks
Installing Exhaust Pipe And Rain Cap
Selecting Weld Cable Sizes
Connecting To Weld Output Terminals
Socket
Remote 14 Receptacle RC3 Information
Open right side door Terminal Strip 3T Strain Relief
Terminal Strip 3T Connections
Stop engine
Front Panel Controls
Do not switch under load
Do not run engine until problem is fixed
Operating the Welding Generator
Volt Duplex Gfci Receptacles
Operating Auxiliary Equipment
Example Of Remote Amperage Control
50 h
Maintenance & Troubleshooting
Routine Maintenance
Volt Duplex Receptacle Optional
500 h
100 h
200 h
250 h
Maintenance Label
Do not clean housing with air hose
Servicing Air Cleaner
By the warranty
To clean air filter
Servicing Fuel And Lubrication Systems
Overload Protection
Adjusting Engine Speed
To replace belt
To adjust belt tension
Checking And Replacing Engine Belt
Servicing Optional Spark Arrestor
Speed Control Lever Overspeed Shutdown Valve
Adjusting Overspeed Shutdown Valve
Welding
Troubleshooting
Engine
Generator Power Trouble
Circuit Diagram For Welding Generator
Electrical Diagram
194 139-B
Welding Generator
RUN-IN Procedure
Wetstacking
From flammables Do not Perform
Run-In Procedure Using Load Bank
Procedure at less than
Stop engine Do not touch hot exhaust
Do not perform run-in
Run-In Procedure Using Resistance Grid
Bank/grid
From flammables
Grounding Generator To Truck Or Trailer Frame
Generator Power Guidelines
Selecting Equipment
Amperes x Volts = Watts
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Contractor Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
KVA/HP x HP x
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
Work like a Pro
Typical Connections To Supply Standby Power
Current Load Watts Amperes
Selecting Extension Cord Use Shortest Cord Possible
66 71 74 73
Parts List
60Fig
Dia Part Description Mkgs Quantity
Shunt
Panel, Front w/Components
Panel, Front w/Components -1 Item
13 14 23 22 21 2524
Panel, Front Lower w/Components
Panel, Front Lower w/Components -1 Item
Control Box -1 Item
Generator -1 Item
OM-481
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